Pravin Gautam

A Qualified Production Engineer with 24 years qualitative experience in Production & Quality Assurance, Vendor Development, Management Representative for ISO-9001:2015 with over 24 years experience in the Automotive Industry. Achieved BOP and CID PPM at Kaizen Metal below 100 in M/s Kaizen Metal Forming Pvt. Ltd.

For our Client CLAAS India. Assisted the M/s Galaxy Components Pvt. Ltd., Pithampur in obtaining TS 16949:2002, ISO-14001:1996 & 2004 version certification. Reduced the Welded assembly rejection from 10% to 2% in component for combine Harvester (CLAAS) in M/s Kaizen Metal Forming Pvt.

Ltd. Cost Saving by developing Vendors in Chrome plating & galvanizing at M/s Susan Autocom Pvt. Ltd. Proven track record of undertaking fruitful initiatives for enhancing Quality & rejection levels, thereby also contributing towards improved profitability.

Thorough understanding of quality techniques such as 5S, Poke yoke, FIFO, Kaizen, Just-in-Time concept. Thorough understanding on Quality concepts like A.P.Q.P, P.P.A.P, F.M.E.A, S.P.C, Seven New QC Tools & Old QC Tools, Quality Circles. An exemplary communicator with good team management skills.

Manager Operation - M/s Gemba Metal Forming Pvt. Ltd. - Sanand

(2014-12)

Gemba Metal Forming Pvt. Ltd. (GMFL), India's Sheet metal Components & Welded Sub Assemblies manufacturing company. Gemba Metal Forming Pvt. Ltd. over the years has equipped itself with state-of-the-art facilities for the production of Sheet Metal, Tubular Components for Ti Metal, Ward Wizard Innovation, Atul Auto Ltd, SKH ytec-Bechraji, Krishna Maruti Ltd, Bechraji, Caparo Engineering india Ltd, Sanand.

• Overall responsibility of SQA, process quality, Final & Pre dispatch inspection of the products
• To co-ordinate the meeting with vendors regarding quality problems in BOP parts
• Monthly supplier Meet arrangement and prepare action plan based on market feedback and routine quality issues in process
• To attend the customer complaints based on line problems reports from servicing & implementation of corrective & preventive actions with team approach till the complaint is closed up to customer satisfaction levels with disciplined problem solving techniques
• To do the audit at suppliers end to improve the quality
• Involved in new supplier development of product through APQP & FMEA
• Leader of Quality deptt in Monthly Quality Review Meeting & Warranty Review Meeting
• Implementing measures for curtailing wastage/rejection levels by quality improvement activities
• Coordinating with servicing & customer for obtaining their product specifications as per their requirements
• Monthly Quality MIS presentation preparation and reporting to management
• Training to quality engineers on modern quality techniques
• Production Planning and Control the inventory level
• Co-ordinate with production team for Schedule Planning

Manager Quality Assurance & MR - M/s Kaizen Metal Forming Pvt. Ltd. - Greater Noida

(2006-05 - 2014-11)

Kaizen Metal Forming Pvt. Ltd. (KMFL), India's Sheet metal Components & Welded Sub Assemblies manufacturing company and Flagship Company of the Kaizen Group was established in 2003. Kaizen Metal Forming Pvt. Ltd. over the years has equipped itself with state-of-the-art facilities for the production of Sheet Metal Components for CLAAS, Honda Siel Car, GMI, TATA, Caparo Engineering india Pvt. Ltd., H-one India Pvt. Ltd, Greater Noida.

• Overall responsibility of SQA, process quality, Final & Pre dispatch inspection of the products
• To co-ordinate the meeting with vendors regarding quality problems in BOP parts
• Monthly supplier Meet arrangement and prepare action plan based on market feedback and routine quality issues in process
• To attend the customer complaints based on line problems reports from servicing & implementation of corrective & preventive actions with team approach till the complaint is closed up to customer satisfaction levels with disciplined problem solving techniques
• To do the audit at suppliers end to improve the quality
• Involved in new supplier development of product through APQP & FMEA
• Leader of Quality deptt in Monthly Quality Review Meeting & Warranty Review Meeting
• Implementing measures for curtailing wastage/rejection levels by quality improvement activities
• Coordinating with servicing & customer for obtaining their product specifications as per their requirements
• Monthly Quality MIS presentation preparation and reporting to ED and MD
• Training to quality engineers on modern quality techniques

Manager Quality Assurance & MR - M/s Galaxy Components Pvt. Ltd. - Pithampur

(2003-12 - 2006-04)

M/s Galaxy Components an ISO 9001: 2000 organization certified by BSI is the manufacturer of Sheet Metal Press & machined engineering products. Galaxy is main supplier of Eicher Motors Limited & Force Motors Ltd. in OE in Automotive sector. The product range comprises clutch arm, Cowl Bracket., cabin Parts, Battery Bkt, Fuel Tank bkt.

For LCV/MCV/HCV, fabricated parts, chassis brackets and other sheet metal components. The Main processes include Press Shop, Spot Welding, Co2 welding, Mig welding, machining, Powder coating, Painting Shop & Plating etc. The main responsibilities includes overall head quality.

ASSIT. MANAGER – QA - M/s HI-TECH METAL FORMINGS (I) - Pithampur (Indore)

(2003-01 - 2003-11)

HI-TECH is an ISO 9001:2015 company. The company is engaged in manufacturing sheet components, Fuel Tanks, Air Reservoirs, Exhaust Brake Assembly, Mechanical &

• Screw Jacks, Press tools &

• Dies, Engineering solutions, Design of press tools to all majority OEM's in India &

• Abroad. The main processes includes stamping, robotic welding, projection welding, Spot welding, painting, pipe bending, Rolling etc. The Customers includes EICHER MOTORS LTD, FORCE MOTORS LTD, MAHINDRA &

• MAHINDRA, KINETIC, HONDA, CROMPTON GREAVES, HINDUSTAN MOTORS LTD. The turnover of the company is 100 crores in 2002-03 with Two plants near Indore &

• Pune. The main responsibilities include customer complaint analysis.

Engineer-QA - M/s Max Engineers - Indore, MP

(2001-06 - 2003-12)

Sister Concern company with C.K. Steels P. Ltd. Pithampur. The main processes includes machining, tool room activities, axle shop, Welding etc. The main responsibilities includes incoming inspection of components, quality aspects & trouble shooting of Axle shop (Front Axle & Rear Axle), Differential Assembly PDI of, vendor visits for quality improvement, Root Cause analysis & CAPA of items in warranty.

Diploma - MECHANICAL ENGG (2001)

One Years Diploma - E-COMMERCE - APTECH, INDORE (2002)