Mechanical Design Engineer
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Results-driven Mechanical Design Engineer with 2.5 years of experience specializing in full-lifecycle product development across the EV and industrial sectors. Expert in advanced CAD and PLM (Siemens NX, Creo, SolidWorks, Teamcenter), rigorous GD&T per ASME Y14.5 standards, DFMA, and kinematic modeling. Proven track record of conducting comprehensive DFMEA and executing structural and thermal validation via FEA and CFD to mitigate design risks, optimize mechanical components, drive VAVE initiatives, and accelerate manufacturing readiness.
Contract Mechanical Engineer | Bengaluru, India 10/2025 – 03/2026
Industrial Equipment Design: Designed high-temperature industrial equipment, executing the core 3D mechanical layout and sizing for pressure reactors, industrial boilers, and shell-and-tube heat exchangers.
ASME B31 Piping Design: Engineered and routed complex, high-pressure industrial piping networks connecting reactors and boilers, ensuring strict compliance with ASME B31 standards for pressure containment, thermal expansion, and safe fluid transport.
Structural & Thermal Calculations: Performed rigorous thermodynamic and structural calculations to validate the wall thickness, material yield limits, and thermal stress distribution of boiler and reactor pressure vessels under continuous load.
Heat Exchanger Optimization: Optimized heat exchanger baffle spacing and tube layouts to maximize thermal efficiency and minimize pressure drop, collaborating directly with manufacturing teams to ensure strict Design for Manufacturability (DFMA).
Simpleenergy Private Limited | Bengaluru, India Design Engineer | 02/2024 – 10/2025
Flagship Vehicle Development: Operating within a lean, two-member core engineering team, spearheaded the end-to-end mechanical integration for three EV models and nine variants, including the Simple Gen-2 Ultra, which achieved an industry-leading 400 km IDC range.
Patent & Market Research: Conducted comprehensive patent research and market benchmarking to identify whitespace in the EV two-wheeler sector, ensuring new powertrain designs avoided IP infringement while authoring internal automotive design standards.
Dynamic Vehicle Modeling: Developed dynamic vehicle models to study complex longitudinal kinematics, optimizing mass distribution, suspension hardpoints, aerodynamic drag, and tractive force for peak stability and performance.
3D Modeling & Packaging: Executed advanced 3D modeling and mechanical packaging for critical subsystems utilizing Siemens NX and SolidWorks, delivering production-ready battery pack designs, complex injection-molded plastics, and structural stamped sheet metal components.
Digital Mock-Up & V&V: Directed digital mock-up packaging checks to resolve spatial clashes and led rigorous Verification and Validation (V&V) protocols, executing physical and simulated DFMEA to guarantee structural integrity under peak load.
VAVE Execution: Championed Value Analysis and Value Engineering (VAVE) through extensive competitor teardowns, identifying opportunities to reduce material weight and manufacturing complexity without sacrificing performance.
Operations Management: Architected and maintained dynamic operation management sheets and project trackers to coordinate cross-functional ECR/ECO workflows, tracking Bill of Materials (BOM) maturity and tooling release dates.
ICER, Indian Institute of Science (IISc) | Bengaluru, India Research Intern | 08/2023 – 02/2024
Conceptual Ideation: Led the ideation and conceptual mechanical design for advanced research apparatus, translating complex operational requirements into viable structural and fluid-handling solutions.
P&ID Development: Developed comprehensive P&IDs (Piping and Instrumentation Diagrams) for high-precision fluid control systems, ensuring accurate component integration, pressure regulation, and system architecture.
ASME B31 Piping Design: Designed and routed intricate piping networks in strict accordance with ASME B31 standards, ensuring structural integrity, pressure containment, and the safe transport of critical fluids within experimental assemblies.
University of Visvesvaraya College of Engineering | Bengaluru, India Bachelor of Technology (B.Tech) – Mechanical Engineering | Graduated: 2024
Academic Performance: Graduated with a CGPA of 8.87 (out of scale of 10)
