Ramesh Kushwaha
Assistant manager - Process
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About
A result oriented professional over 10 years experience in Cement Production as process Engineer. Adept in operation monitoring in the Pyro and Mill section, Maintenance activities.
Experience
Assistant Manager - Process - M/s Adani cement Ltd. - Wadi, Karnataka, India
(2023-05)
Compatible with overall operation in cement manufacturing.
- Kiln (12500TPD) & Cooler operation, ILC, SLC Operation along with troubleshooting
- Mill's operation including VRM for coal mill and Raw mill, VRM with ball mill for cement with achieve target of product quality
- Preparing daily plant performance report. Day to day monitoring of production
- Having knowledge of flow measurement and calculation, for optimizing the system
- Optimizing the plant operation and finding ways to minimize specific power
- Maintaining hourly log sheet of parameter and quality report
Process Engineer - M/s Shree Cement Ltd. - Nawalgarh, Rajasthan, India
(2023-11 - 2023-05)
Compatible with overall operation in cement manufacturing. After completed project participated plant commissioning work.
- Kiln (13500TPD) & Cooler operation with WHRS Operation along with troubleshooting
- Mill's operation including VRM for coal mill, Raw mill and cement mill with achieve target of product quality
- Preparing daily plant performance report. Day to day monitoring of production
- Having the knowledge of SAP
- Process order & purchase requisition creation
- Having knowledge of flow measurement and calculation, for optimizing the system
- Optimizing the plant operation and finding ways to minimize specific power
- Maintaining hourly log sheet of parameter and quality report
- Weigh feeder calibration, false air calculate
- Carrying out Flow measurement and false air calculation
Process Engineer - M/s Ultra tech (Rawan cement works) Cement Ltd. - Chhattisgarh, India
(2023-03 - 2023-11)
Compatible with overall operation in cement manufacturing.
- Kiln (10000TPD) & Cooler operation with WHRS, Kiln (5500TPD), ILC, SLC & Cooler operation with WHRS Operation along with troubleshooting
- Mill's operation including VRM for coal mill and Raw mill, RP with ball mill for cement with achieve target of product quality
- Preparing daily plant performance report. Day to day monitoring of production
- Having the knowledge of SAP in PM order, process order, PR, service entry and posting the daily reports
- Process order & purchase requisition creation
- Having knowledge of flow measurement and calculation, for optimizing the system
- Optimizing the plant operation and finding ways to minimize specific power
- Maintaining hourly log sheet of parameter and quality report
- Weigh feeder calibration, false air calculate
- Carrying out Flow measurement and false air calculation
Process Engineer - M/s Ultra tech (Rajashree cement works) Cement Ltd. - Gulbarga, India
(2020-12 - 2023-03)
Compatible with overall operation in cement manufacturing.
- Kiln (10000TPD) & Cooler operation with WHRS Operation along with troubleshooting
- Mill's operation including VRM for coal mill, RP with ball mill for cement with achieve target of product quality
- Preparing daily plant performance report. Day to day monitoring of production
- Having the knowledge of SAP in PM order, process order, PR, service entry and posting the daily reports
- Process order & purchase requisition creation
- Having knowledge of flow measurement and calculation, for optimizing the system
- Optimizing the plant operation and finding ways to minimize specific power
- Maintaining hourly log sheet of parameter and quality report
- Weigh feeder calibration, false air calculate
- Carrying out Flow measurement and false air calculation
Process Engineer - M/s Ultra tech birla white - Katni, Madhya Pradesh, India
(2018-10 - 2020-12)
Compatible with overall operation in cement manufacturing.
- Mill's operation including ball mill, batching plant for wall care putty with achieve target of product quality
- Preparing daily plant performance report. Day to day monitoring of production
- Having the knowledge of SAP in PM order, process order, PR, service entry and posting the daily reports
- Process order & purchase requisition creation
- Having knowledge of flow measurement and calculation, for optimizing the system
- Optimizing the plant operation and finding ways to minimize specific power
- Maintaining hourly log sheet of parameter and quality report
- Weigh feeder calibration, false air calculate
- Carrying out Flow measurement and false air calculation
Process Engineer - M/s Dalmia Cement Ltd. - Bokaro, Jharkhand, India
(2017-04 - 2018-10)
Preparing daily plant performance report. Day to day monitoring of production of Cement Vertical Roller Mill.
- Smooth operation of Cement VRM with Achieve target of product quality
- Having the knowledge of SAP in PS module using in project work for indenting the materials and posting the daily reports, PR or PM module
- Having knowledge of flow measurement and calculation, for optimizing the system and inventory
- Optimizing the plant operation and finding ways to minimize specific power
- Maintaining hourly log sheet of parameter and quality report
- Weigh feeder calibration, false air calculate
- Operation of fluidized bed combustor (HOT AIR GENRATOR) & maintenance work (Refractory Work)
- Carrying out Flow measurement and false air calculation
- Smooth operation of Ball Mill (for Raw, Coal, Cement) and Rotary kiln
- Co-ordinate with maintenance department for timely attending break down and preventive maintenance
- To run the plant by optimizing process parameter from control room to get targeted out-put & quality of the product
- Quality shift incharge. (clinker and raw material quality analysis hourly basis)
- Plant Shut-down work and kiln, pre-heater refractory work
- Flow measurement and calculation, grinding media optimization in ball mill
Process Engineer - M/s Rhino (ARM) Cement Ltd. - Tanga, Tanzania
(2016-02 - 2017-02)
- Smooth operation of Ball Mill (for Raw, Coal, Cement) and Rotary kiln
- Co-ordinate with maintenance department for timely attending break down and preventive maintenance
- To run the plant by optimizing process parameter from control room to get targeted out-put & quality of the product
- Quality shift incharge. (clinker and raw material quality analysis hourly basis)
- Plant Shut-down work and kiln, pre-heater refractory work
- Flow measurement and calculation, grinding media optimization in ball mill
Process Engineer - M/s Maruti Cement Ltd. - Siraha, Nepal
(2015-08 - 2016-02)
- Smooth operation of Ball Mill (for Raw, Coal, Cement) and Rotary kiln
- Co-ordinate with maintenance department for timely attending break down and preventive maintenance
- To run the plant by optimizing process parameter from control room to get targeted out-put & quality of the product
Plant Trainee - JAYPEE Cement Ltd. - Rewa, Madhya Pradesh, India
(2014-06 - 2014-08)
Education
B.Tech - Chemical - Adarsh Management institute of India (2019 - 2022)
Diploma - Cement Technology - Govt. Polytechnic College Satna (2012 - 2015)
12th - Science (Mathematics & Biology) - MP Board Bhopal (2012 - 2012)
