Ravi Kumar

Inspection of all incoming material as per the requirement of specification and standards. Reviewing the ITP documents of various systems from all the subcontractors. Witness and verify the welding procedures qualification tests and welders' performance qualification tests.

QA/QC Engineer - Exyte Singapore pte ltd - Singapore

(2017-08)

• Inspection of all incoming material as per the requirement of specification and standards.
• Reviewing the ITP documents of various systems from all the subcontractors.
• Witness and verify the welding procedures qualification tests and welders' performance qualification tests.
• Responsible for quality control activities in shop floor, pipe spools as per isometric drawings at the fabrication stage.
• Reads, understand, and implement Procedure, specification requirements and Review documents and drawing as per specifications, Perform fit-up inspection against drawing/WPS.
• Send daily RFI to client and conduct quality orientation for piping and Mechanical sys to QC/Sub-Con.
• Liaise with the clients and Prepare reports as per various client requirements.
• To carry out Line walk down with sub-con, client and the reinstate piping lines / steel structures as per project specification, procedures, ASME Piping Process / AISC specifications, codes, and standards. Ensure that Quality maintained and in accordance with Inspection and Test Plan.
• Review and interpret radiography films before review by client's inspectors and liaise with NDT sub-contractors for radiographyy test, etc.
• Carry out Visual and Dimensional checks of piping spools, equipment, and skid as per approved drawings.
• Follow-up on corrective action of non-conforming products.

Senior QA Inspector-QA Superintendent - Keppel FELS Limited - Singapore

(2005-05 - 2016-11)

Structural, Piping and Commissioning

• Oversee the daily execution of project inspection activities and contractor fabrication and construction activities as a Project Leader.
• Structural/Hull inspections, Piping inspection, Commissioning of N-Class, Keppel FELS Super B Class and semi submersible drilling rigs.
• Hull/Structural, Piping inspection for Gulf Drilling International-4, Gulf Drilling International-5, Japan Drilling Company, Ensco, Great Drill Chetna & Great Drill Chitra, Seadrill (West Juno and West Callisto), Jasper-1 & 2, FlotelVictrory (Semi-Sub Accommodation Rig) and FT Derricks.
• To carry out visual inspection of Pipe for High Pressure and Low-Pressure Piping system which includes, Spool inspection, Line Check, Hydro testing, Flushing, Re-reinstatement of Piping system throughout the Rig from fabrication stage to commissioning.
• Commissioning of Mechanical system which includes marine equipment's and system, drilling system, jacking trail, Preloading, Cantilever Skidding trial, inclination test, Drill floor equipment and Commissioning of BOP system.
• Monitor and ensure proper documentation of project inspections and test reports and delivery document.
• Review Project Manpower Strength Periodically and recommend for recruitment when necessary.
• Oversee the inspection activities, Hull, Piping, Mechanical, Electrical, Outfitting and Commissioning and attend Project Review Meetings regularly.
• Oversee inspection activities with Surveyor's and Owner representative like ABS, DNV and Audit

QC Inspector & Welding Foremen - MCSC Mechanical Contracting and Service Company Co.WLL, KINGDOM OF BAHRAIN - Kingdom of Bahrain

(1998-01 - 2004-12)

Main Contractor for BAPCO BAHRAIN PETROLEUM COMPANY, GPIC GULF PETROLEUM COMPANY & ALBA ALUMINIUM BAHRAIN LTD

• Responsible for Quality Control activities in shop floor, Pipe spools as per Isometric Drawings at the fabrication stage
• Inspection and review mill test certificates of material and welding consumables. Controlling / monitoring the material identification starting to end.
• Inspection of all Incoming Material as per the requirement of standards.
• Witness of Destructive Tests such as Tensile, Bend, Nick Break, Hardness, Macro, analysis of fracture location.
• Witnessing and Certifying the Procedure Qualification Record (PQR) & Welder Performance Qualifications Test (WPQT).
• Monitoring the Baking system for welding consumables and Preheating and Inter pass temperature of Welds etc.
• Witnessing of Hydro test & Pneumatic test as per test schedule.
• Preparation of WPS, PQR & Welder Qualification Records for SMAW, FCAW, SAW, MIG and TIG Processes as per ASME Sec IX and API 5L. Train and supervise the welders as per approved WPS.
• Radiographic film Interpretation and the results are assessed in accordance with relevant code and standards.

QC Inspector - BAGHEERATHA ELECTRICALS & STRUCTURALS LTD

(1995-01 - 1997-12)

• Production plan and manpower scheduling for fabrication activities.
• Material intending for raw materials and consumables.
• Preparation of Cutting plans to minimize the wastage of material.
• Preparation of Hydro test & Pneumatic tests for required jobs.
• Raw material & Welding consumable Inspection with the approved inspection test plan. Reviewing of test certificate and other documents as per specifications.
• Conducting WPS as per WPTP.
• Preparing the material traceability for high pressure systems.
• Piping: Power plant Piping, Water treatment plant piping, Boiler piping, GRP lines, FRP lines, Gas transmission piping, above ground and underground piping & Ductile Iron pipelines, Marine piping and piping repair for ships and rigs.
• Marine Equipment: Jack up Barges, Girder lifting & Material carrying Barges, Modification of Semi-sub and jack-up rigs (Conversion Project), the MPSV (Multi-Purpose Supply Vessel). Pipeline works for repair and project ships, offshore Oil rigs.
• Chemical Plant equipment: Reactors, Receivers, Storage Tanks, Process skids and Pipelines.
• Cement Plant equipment: Cyclone separators, Bag filters, Air separators, Kiln shells & Ducting.
• Aluminum Plant equipment: Pot Shells, Structural, Ducting, Stacks, Silos, Storage Tanks, Reactors for M/S ALUMINUM BAHRAIN COMPANY, Line- 5 Expansion Project.
• Structural steel: Industrial Steel structures, Heavy Structural columns, Goliath Cranes, Trusses, Rafters, Bracings, Skids, and Pipe racks.

Diploma - Mechanical Engineering - NGEE ANN Polytechnic

Diploma - Basic, Ship and Offshore Production BOSP - NGEE ANN Polytechnic