Sanchit Jhally

Adaptable Manufacturing Engineer with 9+ years of experience dedicated to organisational streamlining. Successful at complex problem solving and trained in leadership. With expertise in Lean Six Sigma methodologies and a strong background in project management and Automation, I have consistently delivered measurable results while enhancing productivity, reducing costs, and ensuring the highest quality standard.

With a collaborative mindset and a commitment to continuous learning, I am dedicated to exceeding organisational goals and contributing to the success of manufacturing operations.

Assistant Manager - Tata Electronics - Hosur, India

(2025-08)

• Led process development and optimization for precision manufacturing of electronic components, ensuring compliance with global quality standards.
• Managed end-to-end production planning, including resource allocation, workflow design, and cycle time reduction to improve operational efficiency.
• Implemented Lean Manufacturing and Kaizen principles, achieving measurable improvements in productivity and cost reduction.
• Oversaw equipment installation, calibration, and maintenance, ensuring minimal downtime and adherence to safety protocols.
• Collaborated with cross-functional teams (Quality, Design, and Supply Chain) to resolve technical issues and enhance product reliability.
• Conducted root cause analysis (RCA) and implemented corrective actions for process deviations, reducing defects and scrap rates.
• Prepared and presented MIS reports and performance dashboards to senior management for strategic decision-making.
• Trained and mentored team members on SOPs, quality standards, and continuous improvement initiatives.
• Successfully reduced cycle time through process re-engineering.
• Improved first-pass yield, enhancing overall production efficiency.
• Played a pivotal role in new product introduction (NPI) and scaling up production lines.

Senior Engineer - Dixon Technologies - Noida

(2025-01 - 2025-08)

• FATP Process Oversight: Led the end-to-end FATP (PRE Assembly, Final Assembly, and Packaging) process, ensuring operational efficiency and adherence to quality standards in the maintenance department.
• Maintenance Management: Developed and implemented maintenance strategies to enhance equipment reliability and minimize downtime, resulting in a 20% increase in overall productivity.
• Automation Initiatives: Spearheaded automation projects aimed at optimizing the FATP process which reduced manual labor.
• Data Analysis and Reporting: Utilized data analysis tools to monitor process performance and generate reports, enabling informed decision-making and continuous improvement initiatives.
• Training and Development: Conducted training sessions for team members on best practices in maintenance and automation techniques, fostering a culture of knowledge sharing and skill enhancement.
• Cross-Functional Collaboration: Collaborated with cross-functional teams to identify process bottlenecks and implement effective solutions, enhancing workflow and reducing cycle times.
• Compliance and Safety: Ensured compliance with industry regulations and safety standards within the maintenance department, promoting a safe working environment for all employees.
• Responsible for whole Assembly, Testing and Packing line set-up and verifying all key parameter.
• Responsible for machine breakdown, preventive and corrective maintenance.
• Responsible for Model changeovers activities in assembly line as well as packing line.
• Knowledge of Robot program understanding (New and modification of program).
• Responsible for Corrective action & Preventive action.
• Responsible for technical support in new product production at line (NPI) trail production.
• Troubleshooting of Networks Lan Wan (IP Configuration)
• MES Configuration.
• Manpower planning, coordinating and motivating entire team for effective maintenance.
• Responsible for installation of machines (new production line).
• Preparing preventive maintenance records like maintenance schedule, check sheets and history cards.
• Responsible for MTTR & MTBF
• Application of TPM

Manufacturing Engineer - Oppo Mobiles - Greater Noida

(2019-09 - 2025-01)

As a Maintenance Engineer Looked after 100 + mobile phone projects of Oppo, One Plus and Realme. Managed flagship Smartphone product line for OPPO, Real me and One plus brands, from ideation to mass production, bringing down overall manufacturing cost by optimizing the Production processes and improve product quality. Responsible for Pre Assembly Area in which finding for Root Cause Analysis, Hands-on Experience in various methodologies & Design tools to deal with quality exceptions and Formulate Corrective and Preventive actions for sustainable improvement. Responsible for Pass-Yield rate , Pass Through Rate, Quality Planning, FMEA, Risk Evaluation & Risk mitigation. Strong exposure in Process Optimization, Lean Methodology, Industrial engineering operations. Adept at machine maintenance and training new staff.

Dynamic Manufacturing

Engineer adept at completing demanding projects within crucial timelines. Thorough, detail-and process-oriented, with strong follow-through skills. Known for analyzing situations and quickly implementing innovative resolutions.

• Corrective and preventive maintenance of machine
• Breakdown root cause analysis.
• Implementation of 5s, kaizen in development related to cost quality and safety.
• Followed-up of the spare parts balance in coordination with warehouses.
• Cooperated in a positive way with other departments.
• Responsible for performing routine maintenance.
• Making the data of daily breakdown of machine and maintain for further.
• Application of TPM.

Assistant Engineer - Elante Electronics Private Ltd - Noida

(2018-07 - 2019-09)

Contributing to seamless mobile phone production as an Assistant Engineer, focused on the reliable performance of manufacturing fixtures and machinery through effective maintenance practices

• Responsible for mechanical maintenance team in handling the failures of all machines.
• Responsible for installation of machines (new production line)
• Responsible for preventive maintenance and make all corrective maintenance.

Assistant Engineer - Hipad Technology - Noida, India

(2017-01 - 2018-07)

I ensure the smooth and efficient operation of production equipment through proactive and reactive maintenance strategies. I troubleshoot technical issues, implement preventative maintenance schedules, and collaborate with cross-functional teams to minimize downtime and optimize manufacturing processes. My focus is on maintaining peak performance of machinery critical to mobile phone production.

Executive - Bhavna Infotech - Noida

(2016 - 2017)

As a Digital Marketing Executive, I am dedicated to leveraging my expertise in digital marketing strategy, SEO, PPC advertising, social media marketing, and content marketing to drive brand growth and achieve business objectives.

Bachelor's - Electronics - Venkateshwara Institute of Engineering And Technology (2011-05 - 2015-04)

Science - Science - RRK School Moradabad, C.B.S.E Board (2010-04 - 2011-04)