
Sankar P S
Senior Manager – Customer Quality
Hire this person
Send a job offer directly to this candidate
About
To enhance my professional skills, capabilities and knowledge in an organization which recognizes the value of hard work and trusts me with responsibilities and challenges.
Experience
Senior Manager – Customer Quality at TATA MOTORS LTD (2023-01 – Present)
- Manage field quality concerns and warranty issues through structured problem-solving methods.
- Ensuring timely resolution for all customer complaints through CFT collaboration (All quality functions and ERC)
- Timely Dealership visits to address the critical complaints to enhance the customer satisfaction.
- Identify and address root causes of quality issues, implementing corrective actions to prevent recurrence.
- Quality tools and methodologies (8D, FMEA, SPS (Green belt), DMAIC, 7QC tools, PDCA, FTA) for problem solving through systematic project approach.
- Track and report quality metrics (defects, complaints, warranty claims) to stakeholders.
- Analysis of monthly IPTV, UVPV data, Reports preparation and present in internal meetings to drive resolution of customer issues.
- Participation in continuous improvement initiatives like Lean, Six Sigma or Kaizen to enhance quality and efficiency.
- Represent customer voice in internal forums like QRT, CCT, KATs, Customer Rage, and Service meetings.
- Leverage Fleet Edge diagnostic data for real-time issue detection and corrective action planning.
- Collaborate with suppliers to ensure quality of components, warranty failure analysis and resolution.
- Support dealerships with technical guidance, part replacement, and field feedback tracking.
- Warranty Adequacy, Financial Planning and Warranty payout tracking against provision.
Senior Manager – Mechanical Development, Testing & Durability at TATA MOTORS LTD (2018-07 – 2023-01)
- Mechanical Parts Development & Testing: Conduct engine and vehicle-level testing, ensuring parts meet B10 life durability.
- DVP & Validation: Prepare DVP with design and suppliers. Real-world reliability testing for new parts.
- Fleet Management & Data Analysis: Oversee vehicle endurance plans, analyze fleet data, and resolve issues.
- Test Reporting: Prepare FIR and test reports for endurance and validation testing.
- DPF & Engine Calibration: Support BS6 DPF calibration and engine-level calibration, emission optimization.
- Vehicle Testing & Climatic Trials: Conduct IQA trials, EGT mapping, Climatic chamber trials.
- OBD Calibration & ESO: Assist OBD calibration, DTC validation, ESO activities (DVP generation)
- Collaboration with Quality team for IPTV reduction and support from ERC for issue resolution.
Senior Engineer - Application at Delphi-TVS Diesel System Ltd (2011-06 – 2018-07)
- Develop FIE parts (fuel pump, injector and filter).
- Understand customer requirements via questionnaires.
- Coordinate with internal teams and suppliers for part development.
- Prepare and validate proto samples to meet customer needs.
- Support PPAP development and testing.
- Assist with engineering signoff and COP certification.
- Products handled: FIE development for Simpson S325 Engine (TAFE Tractors), JCB 63kW, 68kW Engines
Education
M.Tech in Electric Vehicle Technology – SDM College of Engineering and Technology (2025)
B.E in Automobile Engineering – Institute of Road and Transport Technology (2011)
H.S.C – Government boys higher secondary school (2007)
SSLC – Government High School (2002)