Assistant General Manager – Manufacturing - TVS SUNDARAM INDUSTRIES PRIVATE LIMITED - Maraimalai Nagar, Chennai, Tamil Nadu
(2021-01)
- Solid Tire Plant & PCTR Plant, INTER MIXER, Banbury, Mills Conveyors
- Calendars, Presses and Tires Building Machines, REFINER and Grinder
- Curing Press and Hydraulic Lines Press Power Packs
- Production of PCTR 530T / Month and 450T / Month Solid Tire 450/Month with 0.2 % Rejections
- Maintenance of All Solid Tire & PCTR Machines and Curing press machines in rubber industry
- Workmen Fatigue reduction Projects Implementation
- Innovative Projects in Production Improvement and Scrap reduction Projects
- Ensuring smooth operations to meet preset the Production Targets
- Planning and scheduling Preventive and corrective Maintenance of various plant equipment and Utility Machines to ensure ready availability and increase in machine up Time
Manager and Associate Manager – Maintenance - CLASSIC INDUSTRIES and EXPORTS LIMITED - Erumbavoor, Kerala
(2016-11 - 2021-11)
- F270 Banbury 3nos (Daily Production 300 tons/ day) Mills Conveyors
- Utility (Compressor – 1000 CFM – 2nos, Cooling Tower – 3nos)
- Maintenance and Erection of F270 Banbury – 3nos
- Planning and scheduling Preventive and Schedule Maintenance of various plant equipment to ensure ready availability and increase in machine up Time in shifts
- Ensuring smooth operations to meet preset the Production Targets
- Material, manpower, equipment planning, scheduling, monitoring the work progress & Co coordinating with the other departments
- Project Planning and Budget Preparation
- Localizations of Imported Parts and Vendor development activities
- Documents Preparation and Records keeping (ISO 9001)
Senior Manager – Plant Engineering - BREMELS RUBBER INDUSTRIES P LTD - Bangalore, Karnataka
(2012-12 - 2016-11)
- Solid Tire Plant & PCTR Plant, INTER MIXER, Banbury, Mills Conveyors
- Calendars, Envelope and Flap UNITS, Tire Building Machines
- Curing Press and Hydraulic Lines Press Power Packs
- Maintenance of All Solid Tire & PCTR Machines and Curing press machines in rubber industry
- Innovative Projects in Production Improvement and Scrap reduction Projects
- Ensuring smooth operations to meet preset the Production Targets
- Planning and scheduling Preventive and corrective Maintenance of various plant equipment's and Utility Machines to ensure ready availability and increase in machine up Time
Deputy Manager – Maintenance - TVS SRICHAKRA TYRES - Rudrapur, Uttrakhand
(2012-06 - 2012-12)
- Tire Plant. Banbury, Mills Conveyors
- Calendars (Z Type), Bead Winding Area &Tube Plant
- Tire Building Machines (Intec & Manual)
- Curing Press and Husk fired Boilers- 1 no
- Maintenance of All Tire Machines and Utilities in rubber industry
- Planning and scheduling Preventive and Schedule Maintenance of various plant
- Ensuring smooth operations to meet preset the Production Targets
- Planning and scheduling Preventive and corrective Maintenance of various plant equipment and Utility Machines to ensure ready availability and increase in machine up Time
Maintenance Engineer (Tire Building) - ALLIANCE TYRES - Gangai Kondan, Tirunelveli, Tamil Nadu
(2011-01 - 2012-04)
- Tire building (Different types of Tire Building Machines)
- Maintenance of advanced strip winding machines
- Radial, Bias, OTR, MARANGONI, Bestry
- Every Shift Minimum 15 to 20 Drum Changes / Spacer changes / OTR Process unit changes... etc.
- Improvements in BPR / BSR Storage system and Spacer Storage and Identification systems
- Maintenance of Tire building Machines, Bead winding machines, flippers, slitters, Bias cutters, curing press machines in rubber industry
- Planning and scheduling Preventive and corrective Maintenance of various plant equipment and Utility Machines to ensure ready availability and increase in machine up Time
- Implementing process modifications to optimize resource utilization and maximize the productivity
Senior Mechanical Engineer / Engineer and Assistant Engineer - M R F TYRES LIMITED - Arakkonam Plant, Tamil Nadu
(1996-01 - 2005-12)
- Dip Unit Zone 1(Banbury, Mills Conveyors) Tuber Area (Extruders, Conveyors)
- Calendars, Bead Winding Area &Tube Plant
- Thermic fluid Heater Operation & Maintenance activities
- Ensuring smooth operations to meet preset the Production Targets
- Planning and scheduling Preventive and corrective Maintenance of various plant equipment and Utility Machines to ensure ready availability and increase in machine up Time
- Material, manpower, equipment planning, scheduling, monitoring the work progress & Co coordinating with the other departments
- Played a key role in implementing TPM activity and achieved breakdown nil in utility area
- Instrumental in ensuring adherence to ISO 9001, ISO 14001, TS 16949 Quality standards and norms
Site Manager / Senior Project / Production Engineer - QATAR SPACE TECHNOLOGY W L L - Doha, Qatar
(2005-09 - 2010-02)
- T E G REBOILER, 1400 CFM COMPRESSORS, COOLING TOWERS UTILITY MAINTENANCE AND SHUT DOWN WORK AT GAS POWER STATION, SHIP UNLOADER ERECTION WORK
- Complete site works from TEG Reboiler, Thermic Fluid Heaters Shut Down, Replacement of SS Sheet, and Tubes & Start up to Handing over of Project
- Complete Maintenance of Utility Pumps, Compressors and Cooling Towers
- Preparation of quantities for ordering of materials
- Preparation of value Engineering exercises for budget-oriented projects
- Material, manpower, equipment planning, scheduling, monitoring work progress and Coordinating with Clients
Assistant Engineer Projects and Junior Engineer QA/QC - U B Engineering Ltd - Pune, Maharashtra, India
(1991-01 - 1996-12)
- 210MW Boiler, 60MW – Boiler Erection work (Thermal Power Station)
- Launching Girders, Conveyors, FLY OVER BRIDGES, Tanks Dish ends
- Petro Chemical Plants (Reliance – Surat, S P I C-- Tuticorin, M R L Madras.)
- Complete site works from Fabrication Erection & Maintenance up to Handing over of Project
- Preparation of valuations & Variations
- Material, manpower, equipment planning, scheduling, monitoring work progress and QA / QC Activities (WPS & PQR)
Supervisor - SPIC ---J E L Engineering Ltd - Madras, India
(1990-01 - 1991-12)
- Erection of 210MW Boiler – Boiler Erection work (Thermal Power Station)
- Conveyors - Coal Handling System. Machineries buildings
- Complete site works from Fabrication Erection & Maintenance up to Handing over of Project and quantity surveying
Trainee Supervisor - INDIA CEMENTS LTD (SANKAR) - India
(1989-01 - 1990-12)
- 2500 Ton / Day WET and DRY Process cement plant
- Maintenance and Erection of KILN, COAL MILL, BUNKERS
- Control & Monitoring of Utility equipment's
