Satej Mhatre

Bringing over 17 years of experience with strong knowledge of maintenance and utility systems and good understanding of electrical systems and project execution. I have a mastered skill set in project planning, leadership, and safety compliance. My career is marked by a consistent record of improving efficiency and reducing costs for electrical operations.

Led a major retrofit project for an industrial facility, resulting in a 20% improvement in energy efficiency. Managed budgets exceeding $500,000, cutting costs by 10% without compromising on quality or safety. Directed electrical construction projects, completing them 15% ahead of the schedule while maintaining high safety standards.

Negotiated contracts with suppliers, reducing material costs by 18% while preserving the quality of components. Implemented a continuous improvement program, enhancing team's technical skills and reducing error rates by 25%. Handle plant maintenance, utility operations, electrical systems, projects, and basic instrumentation activities ensuring smooth operations, equipment reliability, utility efficiency, safety compliance, and project completion.

Coordinated cross-functional teams to troubleshoot and solve complex electrical issues efficiently. Proficient in communicating with customers to provide continuous assistance, reports and resolve problems. Insightful technical knowledge of various systems; skilled in identifying & executing improvement opportunities with focus on enhancing efficiency & reducing costs.

Managing the document control for the required standard practices, preparing & upgrading the SOP/Work Instructions & assessments to adhere the organizational & IMS standards.

Maintenance Head at Harsco Metals India Pvt. Ltd. (2011-07 – Present)

• Supervised a team of 15 certified electricians/engineers, achieving a 15% increase in productivity by implementing agile project management techniques. Oversaw the installation and maintenance of industrial electrical systems, ensuring 100% adherence to safety regulations.
• Trained new electricians, improving team skill levels and performance metrics across the board.
• Led Electrical Engineer on DCS upgrade and facility upgrade of a Metal recovery Plant including the sequential operation for the slag handling unit in steel plant. Project included the installation of Siemens S7-300 PLC installation configured with the SCADA' Siemens Wincc.
• The steam box technology, the only project in india for the slag cooling and handling in the steel plant where the Integrated complex control systems, communication systems and flow measurement systems for monitor and control of pipeline, temperature monitor system and exhaust of steam.
• Developed electrical and instrumentation engineering design package, including electrical and instrument plot plans, electrical area classification drawings, lighting and grounding layout drawings, schematics, loop drawings, wiring diagrams, conduit and cable routing, instrument index, schedules.
• Skilled in implementing maintenance schedules for equipment, conducting periodic checks and preparing technical documents thereby reducing downtime & enhancing operational effectiveness
• Worked with Conventioal MCC and IMCC with troubleshooting skills.
• Debugging of ladder logic programming experience working with Siemens S7-300 PLCs & Troubleshooting of PLC programs used in terminal automation system.
• Proficient in configuration of Temperature Controllers & Frequency Drives, and the instrumental accessories.
• Designs process philosophies for SCADA graphics
• Developed and installed fire suppression system and Smoke detector system for the MCC to protect the electrical assets in case of short circuits.

Jr. Engineer-Maintenance at Supermax Personnel Care Pvt. Ltd. (2008-04 – 2011-06)

• Exposed to work with the plastic production unit with the expertise in injection moulding machines of different makes like Krauss muffei, L & T, Trulzi, Supermaster
• Managed the installation, commissioning, electrical maintenance and repair of machinery & equipment
• Installed & commissioned: Automatic assembly & packing machines with PLC, SCADA & DCS Systems.
• Maintenance of PCC & MCC, HT & LT power distributions.
• Temperature Controllers including Eurotherm, Selec, Gefron, Omron, Flying Tiger and so on
• Variable frequency drives including Eurotherm, Omron, and Fisher Rosemount's Delta V, Siemens.

Management Diploma in Business Administration – Welingkar, Mumbai (2018)

Bachelor of Engineering – Mumbai University (2007)