General Manager - IL & FS Tamil Nadu Power Limited - Tamil Nadu, India
(2014-12)
Leading Project, Commissioning, O&M of 2X600 MW Power Plant with comprehensive responsibility for boiler, turbine and auxiliaries maintenance, cooling water systems, BOP, coal handling plant, and ash handling plant. Managing contract operations, budgeting, emergency breakdowns, and troubleshooting activities.
- Project, Commissioning, O&M of 2X600 MW Power Plant Maintenance of Boiler, Turbine and Axillaries, Cooling water system, BOP & Coal handling Plant, Ash Handling plant, Contract Management, Budgeting
- Attending emergency breakdowns, shutdown activities & troubleshooting activities
- Boiler Pressure parts, Fans, Mills, TG auxiliaries, control valves, Ducts, BFP, CEP pumps etc
- Performing various Maintenance of Stacker Cum Reclaimer, Double Roll crusher, water pumps, gear boxes, conveyors, vibrating screens, overhauling of various mechanical devices
- Leading day-to-day operational activities, implementing maintenance & production schedules and networking with Engineering, Planning, Marketing and Design Teams
- Controlling projects for Western India with respect to cost, resource deployment, time overruns and quality compliance to ensure satisfactory execution of projects
- Planning, organizing and conducting site meetings to improve coordination, reallocate resources such as machinery, material & manpower and prioritize critical action plan
- Directing operations for the development & implementation of standard operating procedures, enhancing service quality and implementing corporate standards & best practices
- Coordinating with Maintenance Teams for implementing maintenance schedules and performing periodic checks to ensure performance of various equipment
- Establishing project review, monitoring & status reporting procedures to accurately report progress of the project to the stakeholders and end user clients
- Organizing project status meetings with all the key stakeholders and shared minutes to track the activities, opinions and action items
- Collaborating with Business Leaders to understand strategic business objectives and formulating development strategies to meet current & future growth requirements
- Developing policies & guidelines to establish quality parameters and spearheading the dispatch & logistics planning, reviewing of plant productivity & project status and driving cost reduction
- Ensuring safe & healthy work environment by following & enforcing safety, health & environment (SHE) & regulatory measures, standards & procedures and complying with legal regulations
- Creating & sustaining a dynamic environment that fosters development opportunities by motivating high performance amongst team members
- Heading Project, Commissioning, O&M of 2X600 MW Power Plant entailing Complete Coal Handling and Ash Handling Plant (Project, Commissioning, Operation & Maintenance, Contract Management, Budgeting) including 3 Nos 4000 TPH Stacker Reclaimer & Apron Feeders; attending emergency breakdowns, shutdown activities & troubleshooting activities
- Coal Port / Railways Project Co-ordination during periodic inspection
- Scheduling the Budget with respect to Business plan and Controlling
- Inventory and Spare Management, Cost control in O&M philosophy
- Statutory compliances, IMS, Civil Development
- Optimisation of Power consumption
- Maintenance Planning and Performance continual improvement
Senior Manager - M/s Adani Power Limited - Mudra, Gujarat, India
(2011-12 - 2014-12)
- Steered 4620 MW Super critical boiler thermal Power Plant
- BOP system and Ash Handling System
- Coal Port Operation Planning & Co-ordination
- Administered complete operation and maintenance of Bulk Coal Handling Plant (65000 MT / Day)
- Coal yard Management via FIFO at Port and Plant
- Steered Coal Port day-to-day coordination for coal receipt via high-speed conveyor system
- Handled HEMM equipment, administering coal quality and physical measurements
- Managed a special project for Installation of Wind Barrier around the coal yard as Environment Protection
- Monitored complete Maintenance of 3 Nos Stacker Cum Reclaimer, Belts, Paddle feeder, Crusher Screen
- Administered the safety standards like OHSAS and IS 18001
- Gained the exposure in: ISO 9001 Quality Management, ISO 14001 Environmental Management, ISO 50001 Energy Management, ISO 45001 Occupational Health and Safety
- Using Permit system for safe isolation and work clearance management and scheduling
- Conducted Disaster Management Mock Drills in presence of District Collector and Factory Inspector
- Obtained 3 days Training of M-CAP [Managerial Competency Advancement Programme
Project Manager/Engineer - M/s Gupta Energy Limited - India
(2008-10 - 2011-12)
Managed Boiler, ESP & CHP Project Execution, Commissioning, and O&M phase for 2x60 MW & 2x270 MW thermal power plants. Oversaw complete engineering support, material planning, fabrication, and erection of structural and pressure parts.
- 2 x 60 MW Cold Cyclone CFBC boiler based green field Project implementation and achieved synchronization
- Complete Engineering support, Material Planning, Fabrication, Erection of Structural, Pressure parts etc
- Handling of Boiler, Balancing Piping, ESP, Ash Handling & CHP EPC contracts
- Erection & Commissioning of Boiler Feed pump, Fans, HGG, HP piping, ESP, Ash Handling system, CHP Coal cyclone, Refractory, Insulation work execution
- Supervised the fabrication & erection and high-pressure welding of pressure parts like furnace panels, header/down-comers, coils of economizer, evaporator, super heater and so on administered the testing using NDT, ASME codes for pressure parts
- Gained the exposure in CFBC Boiler Technology involving usage of low GCV coal take lower side 2200 Kcal/kg
- Obtained IBR Training in the Awareness programme on Efficient and safe use of Boilers under the Indian Boiler Regulation 1950 and Indian Boilers [Amendment] Act 2007, conducted by Director, Steam Boilers, Maharashtra
- Coordination with the interdepartmental for unit synchronization
- River intake system commissioning
- 2x 270 MW expansion, Feasibility report with BHEL
Site Engineer (Mechanical) For Jindal Power Limited - M/s Metso Mineral (India) Pvt. Ltd. - Raigarh, India
(2007-09 - 2008-09)
Project, Commissioning & Operation of one of Asia's Biggest Heavy Media Cyclone based Coal beneficiation plant. Managed Engineering, Fabrication, Erection of 1000 TPH Heavy Media Cyclone with all associated technological structures.
- Project, Commissioning & Operation of one of Asia's Biggest Heavy Medial Cyclone based Coal beneficiation plant
- Engineering, Fabrication, Erection of 1000 TPH Heavy Media Cyclone inclusive of Steel Structures, Technological structures like tanks, Launders, Piping, Banana Screens, HF Screen, Hydro Cyclone, Rubber line piping, Catch pan with cast basalt lining, Chutes
- Project Management and interdepartmental coordination, Trouble shooting in project implementation
- Installation of Lamella Thickener, Settling Pond, Online Coal Scanner, Coal sampler etc
- Successful installation of Heavy flow pumps, Magnetic separators, EOT Cranes
- Installation of Abon sizer (Primary Crusher), Dry screens, Bunkers, Conveyors etc
- Assembling of Belt Press with Vacuum system
- Managed commissioning and operations for 1000 TPH Coal Handling Plant with Asia's one of biggest HM cyclone-based Coal Beneficiation Plant
- Attained Ash and Moisture Reduction to improve GCV of Worst Mine coal to supply to Boilers for Power generation
- Installation of Pipe conveyor and commissioning
- Coal Quality Monitoring
Manager (Works) of Coal Handling Plant with Coal Washeries - M/s Gupta Coalfields & Washeries Ltd - Nagpur, India
(2000-04 - 2007-03)
- Complete Operation & Maintenance of CHP + Coal Washeries in different locations
- Heavy Media bath, Vertical Barrel Coal beneficiation technologies expert
- All related local Liaoning at Government and Villagers
- Worked as Factory Manager / Plant Head for 4 Years for all O&M activities
- Working out various requirements, monitoring overall project operations and ensuring timely completion; setting up standards, ensuring optimum utilization & deployment of available resources to achieve organizational objectives
- Monitoring the activity at sites and project schedule, ensuring the cost control within the budget and planning for cash flow requirements
- Planning erection, testing & commissioning as well as preventive & predictive maintenance schedule for the plant
- Implementing & maintaining all the activities in area of generation, maintenance & new facility planning; ensuring plant availability, reliability and generation as per the annual operating plans
- Adhering to safety, environment, regulatory norms and energy conservation
- Conduction Analysis of Coal quality reports along with day wise, month wise and yearly Coal Accountability
- Visiting respective mines for adequate coal quantity with right quality
- Gained awareness of third-party sampling procedures and competence agencies like SGS, Sikal, SK Mitra
- All Logistics controlling and Monitoring & Coal Physical measurements
