Sudarshan Halse
PROCESS ENGINEER | Oil & Gas | Separation Technology | Process Design
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About
Process Engineer with hands-on experience in Oil & Gas process engineering, specialising in separation technology and process design. Experienced in supporting the engineering of Gas Dehydration, Amine Sweetening, Sour Water Stripping, and separator systems through process calculations, hydraulic analysis, equipment sizing, and Aspen HYSYS simulation. Proficient in developing engineering documentation, evaluating process performance, and contributing to multidisciplinary project execution.
Additional exposure to industrial wastewater treatment, process optimisation, and technical documentation, with a strong foundation in process safety principles, commissioning support, and engineering best practices.
Experience
Process Engineer - Finepac Structures Pvt. Ltd. - Pune, India
(2026-01)
- Supported FEED and detailed engineering activities for Oil & Gas separation packages by performing process calculations, hydraulic analysis, and equipment sizing for two-phase and three-phase separators, ensuring compliance with project design requirements.
- Validated process performance through Aspen HYSYS simulations by modelling Gas Dehydration, Amine Sweetening, and Sour Water Stripping systems, enabling accurate process design verification and optimisation.
- Performed column hydraulic analysis and evaluated structured and random packing performance to optimise mass transfer efficiency and support reliable column operation.
- Prepared and reviewed engineering deliverables including process calculations, equipment sizing reports, PFD/P&ID mark-ups, and technical documentation, ensuring alignment with project specifications and recognised engineering standards.
- Collaborated with multidisciplinary engineering teams to support design reviews, vendor document evaluation, process optimisation, and engineering troubleshooting throughout the project execution lifecycle.
Process Support Intern - Thermax Limited - Pune, India
(2025-06 - 2026-01)
- Analysed operational data from STP, ETP, WTP, and RO systems to identify performance gaps, supporting process optimisation and improved operational decision-making.
- Developed Microsoft Excel KPI dashboards for monitoring plant performance, equipment reliability, and operational trends, enabling structured engineering reporting.
- Supported engineering documentation by preparing technical reports, compiling process data, and maintaining project records for proposal and engineering teams.
- Assisted process engineers in evaluating treatment plant performance through data validation, trend analysis, and root-cause investigations, contributing to continuous improvement initiatives.
- Collaborated with cross-functional teams during industrial site visits and proposal activities, gaining practical exposure to wastewater treatment processes, process monitoring, and engineering documentation.
Education
Bachelor of Technology (B.Tech.) - Chemical Engineering - MIT Academy of Engineering, Pune (2022 - 2026)
Higher Secondary Certificate (HSC) - Bhairavnath College of Science, Commerce and Arts (2021 - 2021)
Secondary School Certificate (SSC) - Priyadarshini English Medium School, Pune (2019 - 2019)
