Sumanth P G
Process Engineer | Process Simulation & Dynamic Modeling | OTS
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About
Process Engineer with 2+ years of experience in dynamic simulation, OTS model development, process control integration, and simulation testing. Hands-on experience in developing and validating dynamic simulation models using OMEGALAND, Honeywell UniSim, Aspen HYSYS, and Aspen Plus. Experienced in process equipment modeling, PAM configuration and tuning, QC point implementation, PAM-to-PAM integration, startup and shutdown simulation, SOP preparation, malfunction testing, model validation, and troubleshooting.
Experienced in supporting OTS and process simulation projects for major clients including Marsa LNG, ADNOC, and Ma'aden.
Experience
Process Engineer - Utthunga Technologies - Bangalore, Karnataka, India
(2024-08)
- Developed and validated dynamic simulation models using Aspen HYSYS and OMEGALAND based on client PFDs, P&IDs, Heat & Material Balance data, and process design information.
- Modeled major process equipment including distillation columns, compressors, vessels, pumps, heat exchangers, and control valves.
- Performed PAM configuration, data entry, and tuning to achieve realistic and stable process control behavior.
- Implemented and validated QC points for monitoring key process variables and supporting simulation model validation.
- Worked on PAM-to-PAM integration and supported integration testing of process control and simulation modules.
- Developed and tested startup and shutdown scenarios and validated simulator response against process and control requirements.
- Performed malfunction testing to validate simulator behavior under abnormal and fault conditions.
- Prepared Standard Operating Procedures (SOPs) in parallel with PAM startup and simulation testing activities.
- Supported model testing, troubleshooting, FAT activities, client demonstrations, and commissioning support.
- Prepared engineering deliverables including Equipment Lists, Data Registers, Boundary Lists, and process documentation.
Process Engineer Trainee - Utthunga Technologies - Bangalore, Karnataka, India
(2024-02 - 2024-08)
- Completed intensive training on Honeywell UniSim dynamic process simulation at Honeywell Chennai.
- Developed simulation models and performed process studies involving major process equipment.
- Interpreted process engineering documents including PFDs, P&IDs, equipment datasheets, and control philosophies.
- Gained hands-on experience with UniSim, Aspen HYSYS, Aspen Plus, and OMEGALAND.
- Performed simulation validation, engineering calculations, and process data analysis activities.
Education
Bachelor of Engineering (B.E.) - Chemical Engineering - MVJ College of Engineering (2023)
