Thatchina Moorthi
Instrumentation Engineer
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About
I am looking for a good position in the field of instrumentation and automation in a prestigious company where previous skill and capabilities can be put to efficient use. I possess effective organizational skill and the ability to supervise a team and to bring out the best out of any activity through steadfastness of purpose, hard work, etiquette and sincerity.
Experience
Senior Instrumentation Engineer (power Plant-hospet, karnataka) at M/S THE SANDUR MANGANESE & IRON ORES LIMITED (2025-07 – Present)
M/s.The sandur manganese & iron ltd, power plant Division, Hospet. Power Plant Capacity: [32 MW@ 11KV &Grid 110KV], Distribution Control System: METSO maxDNA DCSAutomation-MR2 DPU &BHEL- I/O Module. SIEMENS PCS7 S7-400 DCS automation with RIO Module (Boiler). Boiler & Turbine: Thermal systems make- 60 TPH X 2 no's, Max Pr-86 kg/cm2, 515 WHRB Coke oven plant waste gas and 32 MW China changjiang Energy steam Turbine with Air cooled condenser system.
Deputy Manager (Instrumentation), Chemical Division at M/S TCP LIMITED (2019-04 – 2025-07)
M/s.TCP LTD, power plant Division, Karaikudi Sivagangai District. Power Plant Capacity: [9.5 MW@ 11KV &Grid 110KV], Distribution Control System: METSO Automation-DPU 4F Processor &BHEL- I/O Module. Boiler & Turbine: Thermodyne make- 45TPH, Max Pr-72 kg/cm2, 495 C Biofuel with coal fired travelling grade boiler and 6MW &3.5MW Triveni Turbine with Air cooled condenser system.
Assistant Manager, Power Division at M/S TCP LIMITED (2019-07 – 2019-07)
M/s.TCP LTD, power plant Division, Karaikudi Sivagangai District.
GET (Graduate Engineer Trainee), Power Plant Division at M/S TCP LIMITED (2008-06 – 2010-06)
M/s.TCP LTD, power plant Division, Karaikudi Sivagangai District. Power Plant Capacity: [9.5 MW@ 11KV &Grid 110KV], Distribution Control System: METSO Automation-DPU 4F Processor &BHEL- I/O Module. Boiler & Turbine: Thermodyne make- 45TPH, Max Pr-72 kg/cm2, 495 C Biofuel with coal fired travelling grade boiler and 6MW &3.5MW Triveni Turbine with Air cooled condenser system.
- 3.5MW Triveni turbine erection and commissioning activities of Wiring, termination and DCS hookup in all parameter and synchronizing
Instrumentation Engineer Trainee at M/S KALYANI STEELS LTD (2006-10 – 2007-03)
M/S KALYANI STEELS LTD, C/o HIQ POWER ASSOCIATES PVT LTD, Siruguppa, Karnataka. A PIG IRON Production a Captive Power Plant [2.5 MW@ 3.3 KV], Boiler 15 ton/hr, 440 c, Max Pr- 44 kg/cm2 Maintenance of all Instrumentation measuring, Display, controlling devices, all in PLC Relay based operations.
Trainee Instrumentation Engineer at M/S KALYANI STEELS LTD (2006-04 – 2006-10)
M/S KALYANI STEELS LTD, C/o HIQ POWER ASSOCIATES PVT LTD, Siruguppa, Karnataka. A PIG IRON Production a Captive Power Plant [2.5 MW@ 3.3 KV], Boiler 15 ton/hr, 440 c, Max Pr- 44 kg/cm2 Maintenance of all Instrumentation measuring, Display, controlling devices, all in PLC Relay based operations.
- Troubleshooting the totally integrated automation of METSO MaxDNA software and hardware and BHEL I/O module and fault diagnoses
- Troubleshooting the automation of SiemensPCS7 S7-400 DCS hardware and RIO module and fault diagnoses
- Implementation of Program and logic, MIMIC display, daily trend, storian backup in DCS. Boiler, Turbine, DM plant, Auxillary integrated in maxDNA and siemens DCS
- Planning and implementing additional control loops as per site requirements and tuning PID control output
- Planning of Preventive and service maintenance schedule
- Maintenance and calibration of pneumatic control valves (Fisher, Mil, chinese and Mazda make) and Motorized valve and Boiler fans Regulated Power cylinder
- Maintenance and calibration of transmitters PT, FT, LT, TT, DPT (ABB.yogogawa, Rosemount, wikai, seimens, chinese) and local gauges
- Maintenance of Bently Nevada vibration controller and transducer, MPU speed unit
- Strong background in motor defects, drives, star/delta starters, VFD, MCC, electrical control drawing and UPS and DCS earthing system
- Maintenance of ABB make ACS 500, 800 VFD controls circuit
- Maintenance & calibration of turbine governor control system, and Bently Nevada 3500 vibration PLC measuring system, DDV controls system
- Maintenance of orifice plate and venturi & magnetic flow, anubar, pitot, water meter
- Maintenance of ELGI E90, E55 air compressor and ELRD-450A Refrigerated air dryer
- Spearheading the operations and maintenance of: Dense phase pneumatic ash handling system (Mecgale) for ECO, APH & ESP. 2×191CFM ELGI make Screw air compressor & 200CFM of Desiccant type Heatless air Dryer. 50-Tons GIRI brothers Centre supported ends double ender shear beam load cell weighbridge. 4×12 Tons LG make ductable stand floor Air-conditioner
- Maintenance of 2x10 TPH RO and UF plant all instruments
- Maintenance and calibration of stack sampler, SO2 analyser, Abb make CEMS EL3020 analyser, AAQMS swan system connectivity to PCB
- Ensure Spares balance and inventory control and EPR & SAP work
- Ensure Co-ordination with contractor approval and work order preparation
- Ensure Breakdown insurance document preparation and fire and safety activities
- Preparing breakdown insurance document and members in fire and safety&5S methodology activities
- Activities of Company STP Plant operations
- Activities of Civil, painting and insulation co-ordination work with contractor
- Activities of Company Environmental and water management system
- Activities of Utility of boiler fuel handling system
- Knowledge about ISO 9001:2015 activities
Education
Bachelor of Engineering (B.E) in ELECTRONICS & COMMUNICATION ENGINEERING – S.
Veerasamy
Chettiar college of Engineering & Technology, Anna University (2001 – 2005)
Post Graduate Diploma (PGD) in POWER PLANT INSTRUMENTATION AND CONTROL – Annamalai University, Chidambaram (2008 – 2009)
HSC – Darussalam Hr Sec School (2000 – 2001)
SSLC – Darussalam Hr Sec School (1998 – 1999)