Varagappa
PRODUCTION&PROCESS CONTROL MANAGER – MINERAL BENEFICIATION
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About
18+ years of experience in the field of Operation, Design, & Site Management in Mineral Beneficiation field. Competent & result oriented professional with an experience of 18+ years across Production, Operation, cost reduction Maintenance & Site Management, etc. Adept at formulating & implementing strategies to track flaws and drawing inputs to realign tactics/strategies to increase productivity; thereby ensuring strict adherence to organizational policies & procedures whilst achieving pre-set target.
Exposure across whole functions pertaining to Quality Management with stringent quality control systems for all the operations; adapt in ensuring Plant Safety.
Experience
DGM - 4 Mann industriesPVTLtd - Hargarh,sihora,Jabalpur
(2026-06)
AGM - RUNGTA GROUP OF COMPANY - KAMANDA Division
(2026-01 - 2026-06)
AGM - OMPL(OdessaMetallicsPVTLTD), Formerly MSPMetaliks, Rashmi Group of industries - JHARSUGUDA, ODISSA
(2024-12 - 2025-12)
General Manager - Raipur power and steel LTD - Rasmada, DURG
(2024-05 - 2024-11)
DGM - JMML company - Shiora,jabalpur (Dist),Madhya pradesh
(2024-01)
Asst General Manager - EURO PRATIK ISPAT(INDIA) PVT LTD
(2023-04 - 2024-01)
Manager- Production - SHRI BAJRANG POWER AND ISPAT LTD, TILDA GOEL Group
(2013-07 - 2023-04)
- Responsible for Operation of 300,250,375, TPH iron ore Beneficiation plant;
- Monitoring of the daily production qualities and quantities; Existing process circuit modifications for improvement in quality and cost;
- Process Modifications based on Feed characteristics
- Daily detail study of deviation in Production targets and improvements
- Preparation Management Information System. Viz., Quantitative analysis Report, Daily production Reports, etc.
- Development of Process Flow Diagrams ,P&ID and Circuit design for various proposals
- Preparation of feasibility report
- Material balance
- Equipment selection.
- Layout finalization
- Monitoring of all ongoing activities and new circuits
- To handling man power utilization, to setting the Equipment parameters.
- To reduce the equipment cost and increase the production
- Production target to achievement.
Asst.Manager - SHRI BAJRANG POWER AND ISPAT LTD, TILDA GOEL Group
(2013-07)
- Looking after the Development of new products as per market demand along with metallurgical aspect for new developing product and process
- To commissioning the 300tph Beneficiation plant with different Grade with different raw material Like HG,LG and MG ckt
- Handling rigorous testing of the methods to ensure that they are precise, accurate, reproducible, "full-proof" and specific to the product
- Coordinating the entire product development including requirement analysis, finalizing specification, testing activities
- Selecting raw materials, metallurgical aspects, process optimization for new products and ensuring complete in process quality control & continuous improvement in process capabilities.
- Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Senior Engineer - RBSSN, Mining company - Karignoor Hospet
(2011-04 - 2013-07)
- Accountable for the Preparation of plant flow sheets, P&ID, plant & major equipment specifications/sizing;
- Preparing Process flow chart & control plan for developing components while monitoring complete documentation relating to the process and quality
- Developing annual (Capital and Revenue) budget for Operation. Involving in project basic, detail & value engineering for capacity enhancement and energy savings;
- Making of plant control philosophy and implementing in DCS with help of instrument department;
- Basic and detail engineering work;
- Equipment selection & sizing;
- Equipment layouts, lists and general arrangement drawing preparation;
- Planning towards achieving of organizations objectives and goals
- Responsible for safety of men and machines working plants
- To check the recovery, Grade and also water consumption.
- Responsible for productivity and efficient utilization of all the available resources in the plant
- To increase the plant feed, production, to control the less break down of equipment, zero accident
- To write daily production report in the log book,
- Make the report for monthly production and production target achiveing
- To enter the monthly report in a system
- To see the plant condition and the to check the every equipment’s and reduces the break down.
- To design The 200 TPH washing plant&300TPH washing plant.
- To give the 70% recovery in our Beneficiation plant.
Engineer - RBSSN, Mining company - Karignoor Hospet
(2008-11 - 2011-04)
- Inspecting/ supervising the shop floor and conducting process audits
- Planning and execution of preventative, predictive and shutdown maintenance;
- Existing process circuit modifications for improvement in quality and cost;
- Responsible for shift activities.
Education
M.Tech - Process Metallurgy - National Institute of Technology-Karnataka (2008)
M.Tech - Mineral Processing - Gulbarga University (2005)
Science Graduate - Veerashiva college College, Bellari (2002)