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Varagappa

Varagappa

PRODUCTION&PROCESS CONTROL MANAGER – MINERAL BENEFICIATION

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INMember since October 6, 2026
Strategic PlanningPlant OperationsProduction ManagementEngineering & DevelopmentProject ManagementPlanning & ExecutionSafetyProcess EnhancementTeam ManagementDecission MakingGrinding units(Ball mill),Allflux,WHIMS,MIMS, Spirals, All Mineral jig, Drum ScrMS ExcelWordPower point
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Strategic PlanningPlant OperationsProduction ManagementEngineering & DevelopmentProject Management

About

18+ years of experience in the field of Operation, Design, & Site Management in Mineral Beneficiation field. Competent & result oriented professional with an experience of 18+ years across Production, Operation, cost reduction Maintenance & Site Management, etc. Adept at formulating & implementing strategies to track flaws and drawing inputs to realign tactics/strategies to increase productivity; thereby ensuring strict adherence to organizational policies & procedures whilst achieving pre-set target.

Exposure across whole functions pertaining to Quality Management with stringent quality control systems for all the operations; adapt in ensuring Plant Safety.

Experience

DGM - 4 Mann industriesPVTLtd - Hargarh,sihora,Jabalpur

(2026-06)

AGM - RUNGTA GROUP OF COMPANY - KAMANDA Division

(2026-01 - 2026-06)

AGM - OMPL(OdessaMetallicsPVTLTD), Formerly MSPMetaliks, Rashmi Group of industries - JHARSUGUDA, ODISSA

(2024-12 - 2025-12)

General Manager - Raipur power and steel LTD - Rasmada, DURG

(2024-05 - 2024-11)

DGM - JMML company - Shiora,jabalpur (Dist),Madhya pradesh

(2024-01)

Asst General Manager - EURO PRATIK ISPAT(INDIA) PVT LTD

(2023-04 - 2024-01)

Manager- Production - SHRI BAJRANG POWER AND ISPAT LTD, TILDA GOEL Group

(2013-07 - 2023-04)

  • Responsible for Operation of 300,250,375, TPH iron ore Beneficiation plant;
  • Monitoring of the daily production qualities and quantities; Existing process circuit modifications for improvement in quality and cost;
  • Process Modifications based on Feed characteristics
  • Daily detail study of deviation in Production targets and improvements
  • Preparation Management Information System. Viz., Quantitative analysis Report, Daily production Reports, etc.
  • Development of Process Flow Diagrams ,P&ID and Circuit design for various proposals
  • Preparation of feasibility report
  • Material balance
  • Equipment selection.
  • Layout finalization
  • Monitoring of all ongoing activities and new circuits
  • To handling man power utilization, to setting the Equipment parameters.
  • To reduce the equipment cost and increase the production
  • Production target to achievement.

Asst.Manager - SHRI BAJRANG POWER AND ISPAT LTD, TILDA GOEL Group

(2013-07)

  • Looking after the Development of new products as per market demand along with metallurgical aspect for new developing product and process
  • To commissioning the 300tph Beneficiation plant with different Grade with different raw material Like HG,LG and MG ckt
  • Handling rigorous testing of the methods to ensure that they are precise, accurate, reproducible, "full-proof" and specific to the product
  • Coordinating the entire product development including requirement analysis, finalizing specification, testing activities
  • Selecting raw materials, metallurgical aspects, process optimization for new products and ensuring complete in process quality control & continuous improvement in process capabilities.
  • Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Senior Engineer - RBSSN, Mining company - Karignoor Hospet

(2011-04 - 2013-07)

  • Accountable for the Preparation of plant flow sheets, P&ID, plant & major equipment specifications/sizing;
  • Preparing Process flow chart & control plan for developing components while monitoring complete documentation relating to the process and quality
  • Developing annual (Capital and Revenue) budget for Operation. Involving in project basic, detail & value engineering for capacity enhancement and energy savings;
  • Making of plant control philosophy and implementing in DCS with help of instrument department;
  • Basic and detail engineering work;
  • Equipment selection & sizing;
  • Equipment layouts, lists and general arrangement drawing preparation;
  • Planning towards achieving of organizations objectives and goals
  • Responsible for safety of men and machines working plants
  • To check the recovery, Grade and also water consumption.
  • Responsible for productivity and efficient utilization of all the available resources in the plant
  • To increase the plant feed, production, to control the less break down of equipment, zero accident
  • To write daily production report in the log book,
  • Make the report for monthly production and production target achiveing
  • To enter the monthly report in a system
  • To see the plant condition and the to check the every equipment’s and reduces the break down.
  • To design The 200 TPH washing plant&300TPH washing plant.
  • To give the 70% recovery in our Beneficiation plant.

Engineer - RBSSN, Mining company - Karignoor Hospet

(2008-11 - 2011-04)

  • Inspecting/ supervising the shop floor and conducting process audits
  • Planning and execution of preventative, predictive and shutdown maintenance;
  • Existing process circuit modifications for improvement in quality and cost;
  • Responsible for shift activities.

Education

M.Tech - Process Metallurgy - National Institute of Technology-Karnataka (2008)

M.Tech - Mineral Processing - Gulbarga University (2005)

Science Graduate - Veerashiva college College, Bellari (2002)

Skills

PRODUCTION&PROCESS CONTROL MANAGERMINERAL BENEFICIATION

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