Varun Kumar

Mechanical Maintenance & Planning Engineer

Bijnor, Bijnor districtMember since June 23, 2023

Microsoft ExcelResource optimization

About

Skilled Professional with 10+ years of experience in Oil and Gas, Petrochemical and Refinery Industries. Scheduling and Planning of tank M&I, unit shutdown. Plant performance monitoring in accordance with AOP, HSE norms. Reviewing and implementing reliability recommendations. Supervising maintenance jobs with risk classification, identifying and evaluating activities with risk and hazards. Preparing hazard identification task risk assessment (HITRA).

Experience

Mechanical Planning and Maintenance Engineer - CR3 (India) Private Limited - India

(2019-02)

Worked on plant in Cryo, MTF, RTF and Utility divisions handling various maintenance and planning activities.

Fluid catalytic cracking unit shutdown (Miscellaneous job, column, heat exchanger, Fin fan and HP Steam Line Repair job)
Oil storage (CRUDE/HSD/MS/ATF/BNZ/LPG) tank maintenance (Annular and bottom plate replace, Rim vent modification, Roof repair, Wind girder and riser maintenance, Drip ring etc.)
Heat Exchanger maintenance and hydro test
Vessel inspection and maintenance
Pump and Compressor Maintenance (Seal and Bearing replacement) and Overhauling
All rotating equipment Laser Alignment and dial gauge alignment
Gearbox overhauling and inspection
Pipelines replacement activity
WOLE Hot Tapping job
Checking of material and equipment notification via SAP MM
Maintaining MIS report
Preparing Daily progress report and project schedules
Erection & Alignment of static and Rotary Equipment
Visually inspected and tested machinery and equipment, performing routine preventive maintenance
Documented maintenance activities and confirmed compliance with relevant regulations
Trained and supervised staff in equipment maintenance and safety procedures
Performed preventive maintenance and repairs on various types of equipment
Establishing preventive /predictive maintenance philosophies for equipment, schedule preparation for complete overhaul plan for compressors based on their task list
Extensively working on daily/weekly planning & scheduling of routine maintenance. Monthly roll-on planning and look ahead plan
Team member in shutdown scheduling, reviews, task management, execution, resource planning and risk management
Monitor plant KPIs and ensure compliance, tracking and publishing progress reports to higher management. PM orders closure with proper history log
Resource mobilization based on work scope & schedule preparation for non-routine jobs, tracking actual man-hours against estimated and tracking
Prepare jobs packs for unit shutdowns including P&M requirement
Worked upon spares management which involved procurement, inventory management and technical reviews
Schedule preparation of ongoing tank M&Is with resource optimization, procurement of required material and technical approvals

Mechanical Planning and Maintenance Engineer - Sinclus Engineering and Consulting Pvt. Ltd., Nayara Energy - Jamnagar

(2018-11 - 2019-01)

Blow down (HP) Pipeline Mechanical clearance' commissioning and hydro test
Heat Exchanger maintenance and hydro test
Coke Drum repairing inside and outside
Pump and Compressor Maintenance and Overhauling
Overhauling of Switch valve and ball valves. (Delta Valve Company)
Column repairing and tray Replacement and clearing
Positively engaged with customers and maintained professional appearance as company representative
Executed tasks within time and budget constraints
Removed trash and recyclables at end of each shift and disposed of items in proper receptacles
Supervised maintenance functions, working collaboratively with sanitation crews on shop floor upkeep and repairs

Mechanical Engineer - Kirpalanay & Associates Engg. Pvt. Ltd., Reliance Refinery - Jamnagar

(2016-03 - 2018-11)

Heat exchanger maintenance
Pump maintenance and overhauling
Column repairing and tray replacement
Conducted research to test and analyze feasibility, design, operation and performance of equipment, components, and systems
Communicated project requirements and areas for improvement in design review meetings
Identified deficiencies in mechanical processes to develop improvements
Applied mechanical problem-solving skills to develop creative solutions for quality products

Mechanical Supervisor - Nawaz Infrastructure Development Pvt. Ltd., Reliance Refinery - Jamnagar

(2013-08 - 2016-02)

Pump and compressor maintenance
Mixer and seal replacement
Oil storage tank maintenance
Supervised team of 30 staff members
Used Microsoft Excel to develop inventory tracking spreadsheets
Achieved 100% job completion by completing several Maintenance related tasks with accuracy and efficiency