Webstar Lungafa

Results-driven Production Supervisor and Quality Assurance professional with over 8 years of hands-on experience in manufacturing and industrial production. Proven expertise in Food Safety Management Systems (FSMS), Hazard Analysis and Critical Control Points (HACCP), Operational Prerequisite Programs (OPRPs), and ISO compliance. Adept at driving process optimization, enhancing quality standards, and ensuring workplace safety.

Committed to continuous improvement and cross-functional team leadership.

Production Assistant Manager - Shambanipro Venture

(2025-07)

• Production Performance Analysis: Conducted comprehensive analysis of production output by line and staff, identifying specific inefficiencies in processing that led to a 15% increase in throughput.
• KPI & Data Management: Utilized Odoo ERP and Microsoft Excel to track production metrics and generate actionable reports for management, improving data accuracy for decision-making.
• Process Optimization: Implemented Root Cause Analysis (RCA) and Kaizen initiatives to reduce waste and optimize raw material yields during fruit processing cycles.
• Efficiency Gains: Developed and enforced Autonomous Maintenance checklists and SOPs, reducing equipment-related downtime by 20%.
• Evaluated staff performance against production targets and provided training to align team output with company productivity goals.
• Oversaw the integration of HACCP and ISO standards within new production lines, ensuring 100% compliance during internal audits.

Production Shift Incharge - Kentaste Products Ltd - Mombasa

(2024-05 - 2025-06)

• Supervise end-to-end production activities in line with GMP, HACCP, and OPRPs.
• Ensure compliance with food safety regulations and maintain hygiene standards across all processing areas.
• Implement and monitor Critical Control Points (CCPs) as part of the company's HACCP plan.
• Lead daily production meetings to align KPIs, productivity, and safety targets.
• Train staff on ISO 22000:2018 requirements and promote a culture of quality awareness.
• Coordinate internal audits and support external inspections and certifications.

Production Supervisor - Chandaria Industries - Nairobi

(2022 - 2024-05)

• Directed production processes, ensuring quality output and adherence to Occupational Health and Safety (OHS) standards.
• Led root cause analysis (RCA) on deviations affecting CCPs and implemented corrective actions.
• Conducted risk assessments and enforced Operational Prerequisite Programs for environmental and equipment hygiene.
• Worked with R&D to optimize formulations and improve production yields.
• Introduced Lean and Kaizen initiatives, improving efficiency by 15%.

Quality Control Technician - Chandaria Industries Ltd - Nairobi

(2016-06 - 2022-01)

• Performed raw material and finished product inspections to ensure compliance with product specifications.
• Implemented ISO 9001, HACCP, and internal auditing procedures.
• Collaborated with production to resolve quality-related non-conformities.
• Maintained traceability records and documentation per FSMS protocols.
• Supported continuous improvement projects targeting product consistency and shelf life.

Quality Control Intern - Premier Foods Ltd (K) Ltd - Nairobi

(2015-08 - 2016-05)

• Supported lab-based testing for microbiological and chemical parameters.
• Helped develop HACCP plans by identifying potential hazards and recommending CCPs.
• Participated in GMP audits and reported deviations to senior QA officers.
• Assisted in calibration of lab instruments and documentation for audit readiness.
• Provided training support on food safety handling procedures.

Bachelor of Science - Industrial Chemistry with Management - Kenyatta University (2015-12)