Bikash Ghosh

Dynamic professional with experience of 31 years of extensive experience in the areas Strategic Planning, Project Management, Metallurgical Testing, Process Optimization, Inspection, Testing, Budgeting Management, delivering efficient sourcing support, vendor evaluation & performing many other activities assigned by top management.

Skills in metallurgical experience; ferro alloys processing, Sound knowledge in producing ferro silicon, ferro chrome, silico manganese ferro manganese and Field Failure Analysis, Metallurgical Inspection of Casting Processes and refining.

Metallurgical

Equipment's. Thorough knowledge of most of the mechanical problems occurring in process plants. Also providing plant operation training. Adept objective analysis and innovative solutions to a wide range of production problems including waste reduction, cost and productivity optimization, and safety and environmental issues. Well versed with quality standards in Metallurgical Operations.

Works Manager - Matalloy Company Ltd - Luanshya, Zambia

(2019-12)

• Spearheaded complete production operations for Ferro Alloys like HC Fecr ,Hc SiMn, HcFeMn, mcSimn, Refined Ferrosilicon
• Lead manufacturing operations & attaining the monthly production targets by assigning targets and tracking progress against targets
• Delivered support in developing and leading development of plans which delivers key target; managing department budget, staff, protocols, disciplines and processes
• Developed and implemented annual budget for machineries, man power, equipment, and consumable according to existing and expected projects
• Improved plant operating performance; reduce waste and delays; promote cost reductions; and achieve high level of operating efficiency
• Evaluated current and potential processing methods
• Monitored and analyzed key metallurgical performance indicators of process operations and recommend corrective actions to the operations team
• Provided technical inputs for methodologies & coordination with site management activities
• Planned daily strategies, production schedules, along with resource allocation and machine loading for optimum output
• Playing a key role in minimising the performance bottlenecks for high productivity with maximisation of men, machine utilization
• Prepared SOPs, & work instructions for production operations for the unit
• Established quality standards, implementing stringent control systems to enhance quality & reducing the losses
• Executed cost saving techniques/ measures and modifications to achieve substantial reduction in O & M expenditures and work within the budget
• Appraised the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same

Senior Metallurgist - Bhutan Ferro Alloys Limited - Pasaka, Bhutan

(2018-01 - 2019-11)

• Handled third party agencies for implementing stringent international quality requirements
• Implemented standards and ensuring compliance to quality standards
• Developed quality strategy and policy, quality management systems, global quality bench marks to ensure business and quality excellence culture within the organization. Developed the sources of raw materials
• Defined and managed Quality Assurance programs in the organisation, and suggesting improvements
• Approving suppliers' quality assurance plan & providing surveillance as per agreement approve critical measurement/ testing procedures
• Developed and manage metallurgical operations and work practices that maximize operational efficiencies
• Adept in development & presentation of training materials like presentation skills include Charts & graphs, tabling, Pictorials, enhancing photos & etc
• Developed & established manufacturing quality standard operating methods & procedures
• Developed new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities (SOP)
• Monitored teamwork & cooperation as well as implemented policies, whilst maintaining transparent communication
• Mentoring and training members to enable them to perform effectively

Senior Metallurgist - Bhutan Ferro Alloys Limited - Pasaka, Bhutan

(2014-02 - 2015-11)

Furnace Manager - Pertama Ferro Alloys - Malaysia

(2016-01 - 2018-11)

• Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiencies of the systems
• Reviewing the operational practices, identify the areas of obstruction/ quality failures and work on system and process changes for qualitative improvement/ energy conservation
• Implementing inventory control measures to reduce obsolete stock keep tab on slow-moving items and achieve reduction in inventory management cost
• Monitored and analyzed key metallurgical performance indicators of process operations and recommend corrective actions to the operations team. Provided technical inputs for methodologies & coordination with site management activities
• Planned daily strategies, production schedules, along with resource allocation and machine loading for optimum output
• Playing a key role in minimising the performance bottlenecks for high productivity with maximisation of men, machine utilization

Senior Manager - Corporate ISPAT Alloys Ltd - India

(2011-05 - 2014-01)

Associate Manager - Jindal Stainless Ltd - India

(2008-05 - 2011-03)

Senior Manager - Corporate ISPAT Alloys Ltd - India

(2004-05 - 2008-05)

Assistant Manager - Production - Vasavi Industries Limited - India

(2000-05 - 2004-04)

Degree in Science - Burdwan University

Diploma in Metallurgy - Metallurgy - NIMT Delhi

Bachelor in Metallurgy - Metallurgy - NIMT Delhi

Professional Technologist - Engineering - Engineering Institute of Zambia