P&L WAY Intern Line 2 at INTERNATIONAL (2024-11 – Present)
Implementation of P&L Way system in Line 2 contributing to process standardization and continuous improvement.
- Participated in the implementation of the P&L Way system in Line 2, contributing to process standardization and continuous improvement.
- Trained supervisors and coordinators in Lean tools such as 4 Step Training, 5S, Leader Standard Work, and visual management of deviations.
- Conducted Position Standard analysis and line balancing to identify productivity improvements and waste reduction opportunities.
- Developed Spaghetti Charts and operator flow analysis to optimize routes and workstation distribution.
- Monitored and recorded real-time deviations related to safety, quality, and line stoppages using P&L Way management systems.
- Collaborated with production teams to implement process improvements and standardize operations.
Basic Skills Arena Project – Production Line Focus at INTERNATIONAL (2024-02 – 2024-08)
Led the development and implementation of a technical training area for operators and production leaders.
- Led the development and implementation of a technical training area for operators and production leaders.
- Designed and installed five training stations focused on: air components, tie routing, fasteners, electrical connections, and chassis components.
- Developed training manuals, didactic benches, and standardized training stations.
- Released the training program for new production leaders.
Kitting Cart Project – Piping Area Line 2 at INTERNATIONAL (2024-02 – 2024-08)
Planned and implemented Lean strategies to optimize material distribution on the main line.
- Planned and implemented Lean strategies to optimize material distribution on the main line.
- Designed a Kitting system and point-of-use application to improve material supply.
- Reduced operator travel distance through flow analysis and layout optimization based on borderline.
- Coordinated with staff areas for headcount evaluation, part number routing in BAAN, and structural modifications.
- Managed supplier quotations for system implementation.
- Impact: Improved operational efficiency, Reduced operator travel time in production and material supply, Enhanced ergonomics and safety at workstations.
AD Project – Piping Line 2 at INTERNATIONAL (2024-01 – 2024-02)
Led a strategic project to improve hose installation efficiency by relocating the process from Piping to Chassis.
- Led a strategic project to improve hose installation efficiency by relocating the process from Piping to Chassis, optimizing assembly sequence and workload distribution.
- Coordinated and monitored engineering pilots (R&D) for SFP reliability validation.
- Performed technical validation of unit configurations using systems such as BAAN, CDMS, CVT, Workflow, Pharos, and Atlas.
- Analyzed SFP configurations, identifying deviations in lengths and component coding.
- Developed layouts, line balancing, flow analysis, and business case to assess process change feasibility.
- Prepared technical documentation and executive presentations for management.
Supplier Quality Intern – Outsourcing Area at METALSA (2024-09 – 2024-11)
Managed KPIs and supplier quality compliance in the Outsourcing Area.
- Managed KPIs such as PPMs, CARs, alerts, line stoppages, and minor non-conformities to ensure compliance with ISO 9001:2015 and IATF 16949:2016.
- Supported supplier audits for process and product, documenting findings and verifying corrective actions.
- Managed sorting operations, shipment consolidation, and containment activities.
Reliability Intern – Maintenance at METALSA (2024-02 – 2024-08)
Supported preventive maintenance execution and tracking using IBM Maximo asset management system.
- Supported preventive maintenance (PM) execution and tracking using IBM Maximo (asset management system).
- Achieved 100% update of Criticality Asset Health Map and developed annual maintenance plans.
- Improved PPS compliance from 13% to 81% through deviation tracking, root cause analysis, and Lean-focused corrective actions.
- Participated in internal and external audits (IATF 16949, ISO 14001, ISO 45001).
- Executed LPAs and compliance reviews to reinforce preventive maintenance culture.
- Trained technicians and engineers in IBM Maximo and PPS management, standardizing system usage.