Sunil Singh

Accomplished 24 years of exhaustive experience in Plastics manufacturing operation. The expertise comes from working across plastic Injection molding Production & Assembly, Blow molding and extrusion operation in the Automotive, Home appliances, Irrigation, Electronic Industry. Have worked on almost all machines Indian, Japanese, Taiwan, Chinese and European machines 60 ton to 1380Ton capacity.

Processed almost all engineering and commodity plastics materials. Expertise in overall management and control of production output, Quality, Cost, Safety, team morale. The Unique blend of expertise in Production, Assembly operation and Engineering & Development of injection molded plastic products with profound knowledge and development skills.

Freelance Technical Consultant - Doing Consultancy

(2021-08)

Overall value optimization for production, procurement, logistics, Quality, OEE for plastics injection molding plant

Operations Head - VVDN Technologies (P) Ltd - Gurgaon

Related to Plastics injection molding, press shop, Paint shop, Quality, SCM etc.

Production Manager - Finolex Plasson Industries (P) Ltd - PUNE

(2012-05 - 2019-07)

Injection molding, extrusion, Post molding operations & supply chain for Irrigation Products Manufacturing. Ensure the effective Planning, production and control for timely delivery of parts to the customers. Maintain the quality standards & structured processes / internal control plans for the molding, molds, machines, utility equipment as well as standard products ensuring the quality and quantity fulfilment at time.

Continual improvements in products standards, operating procedures, multi skills development and training of the employees, safety with the kaizen, poka-yoke methods to achieve the manufacturing & business excellence with co-ordination internal teams, Stakeholders and Suppliers. Monitoring quality systems & compliance with standards; troubleshooting of process and maintaining require documents to ensure proper monitoring of the jobs. Handling the entire gamut of production & planning based operations.

• Lead a team of (20) payroll & (60) contract in the area Injection molding (15 machines), mould maintenance, online assemblies, Material feeding, Scrape grinding as well as support function Quality, Machine maintenance, Engineering & Development
• Overall management and control of department in term of Production output, Quality control, Cost reduction, Timely delivery, Safety & Kaizen or Moral
• Carrying out analysis rendering solution and technical support to the team to reduced wastage and time loss
• Improve resource utilizations, production yield and drive competitiveness as productivity improvement
• Calculate material requirement, consumptions in term of quality and quantity to control any wastage and conduct material reconciliation
• Ensure availability of required resource, monitoring, and control of inventory level
• Maintain adherence to all QMS document viz. process sheet, WI, Control plan on shop floor
• Identify, Deploy, and train the required workforce to ensure flawless production operation
• Continuously evaluate and improve the skill of production employees (SWOT analysis), multi task, keeping of machine, Safety and develop a sense of economy
• Preventive maintenance schedule of IMM, moulds & execution
• Maintain discipline in the shop floor and ensure safe operation and GMP
• Identifying & solving issues of Customer complaints that need attention to reduce rework, rejection, improve productivity, delivery and maintain relationships with customers
• Coordination with Sales, marketing, Purchase, Supply Chain & Vendors for smooth flow of materials
• Management review meeting presentation, MIS & coordination with team
• Periodic validation of process
• Monitoring Productivity Chart
• Record keeping of ISO documents
• Handling the internal and external audits
• Trial new molds and components
• New products developments
• OEE increasing 70 to 90%

Asst. Manager - M/s Rinder India (P) Ltd - Pune

(2009-09 - 2012-03)

Plastics Injection Molding Production in TS 16949 organizations engage in automotive products for Bajaj, TVS, Yamaha, etc.

Sr. Production Engineer - M/s Dynamic Industries - Delhi- NCR

(1996-10 - 2001-09)

Plastics Injection Molding. Handled machines 80T to 1380T. Job work of LG, Samsung, Maruti, Ashok Leyland, chair (Home appliances and automotive products) with Gas injection molding, Thermoset moulding of BMC, Bakelite for switchgear as well.

Sr. Production Engineer - M/s Dynamic Industries - Delhi- NCR

(2004-09 - 2006-05)

Plastics Injection Molding. Handled machines 80T to 1380T.

Engineer - Thai Nippon Plastics Industries Ltd - Thailand

(2001-10 - 2004-03)

Plastics molding for household and automotive products.

Engineer - J-art broadband Japan - Japan

(2006-08 - 2007-12)

Plastics molding for household and automotive products.

MBA - Operation and Supply Chain Management - Pondicherry University

PGD - Plastics Processing Technology - CIPET (1996)

Bachelor of Science - Chemistry (Hons) - Magadh University Bodh Gaya (1994)

Intermediate - Science - BIEC Patna (1990)

Matriculation - BSSEB Patna (1988)