
Satyaveer Singh
Production Manager (Extrusion) | Expert in PVC & HDPE Line Setup, Compounding, and Process Parameter Optimization with products development
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About
Experienced Production Manager with 15 years of expertise in PVC & HDPE extrusion line setup, compounding, and process parameter optimization. Proficient in managing production operations across pipes, cable compound, ceiling & board, nylon tube, and roto molding applications. Demonstrated success working in India and abroad (Nigeria, Tanzania) with strong operational excellence, leadership, and cost management capabilities.
Experience
Production Manager at PANAFRICA ENTERPRISES LTD. (2025-02 – Present)
Manage a total of 7 extrusion machines for setting up PVC pipes and PVC profile panel sheets. Overseeing all activities linked to production, such as achieving production targets, ensuring quality, conducting electrical and mechanical work promptly, organizing management meetings, visiting the market, reviewing customers, performing micro-level analyses, and fostering a systematized environment with a positive staff culture.
Assistant to the Production Manager at PRINCE PIPE FITTING LTD. (2024-02 – 2025-02)
Plant with 3 licensees: pipes (PVC, HDPE), Roto tank, and solvent cement with overall production capacity of 155 M.T.
Responsibilities included meeting production targets in accordance with company's OEE limits, controlling rejection rates, cost per kg control, and upholding 5S and 6S activities. Daily meetings with all HODs and engineers, ISO documentation maintenance, and reports to GM and HO team including MOM, KPI, WCM, problem-specific POA, PDS, and advanced SOP systems.
Head of Plant at GEEPEE GROUP (NIGERIA UNIT-1) (2019-04 – 2024-01)
Managed a total of 25 extruders including ten PVC pipes, five HDPE pipes, and five cable compound extruders (Jarry, Kabra). Daily activities included running production, controlling rejections, managing process issues, and conducting daily meetings in accordance with production planning. Managed WIP, WCM limits, manpower, and market customer meetings.
Responsibilities included responding to requests for raw materials, analysis and reporting on daily production, maintaining ISO 9001:2015 documentation including daily, weekly, monthly, quarterly reports, SOP training, and safety training. Analyzed consumer complaints and offered solutions, and monitored chemical and raw material reconciliation.
Senior Production Engineer at GEEPEE GROUP (NIGERIA UNIT-2) (2019-04 – 2019-03)
Responsible for 28 out of 32 machines manufacturing Kabra, Jarry Ext, and Sun products made from PVC vinyl tubes, PVC ceiling profiles, PVC pipes, and four HDPE pipes. Production capacity of 65 M.T. Ensured shop floor operated seamlessly, detected and rectified inappropriate actions, maintained shop floor organization and cleanliness.
Coordinated daily shop floor meetings to address production-related matters and offer SOP training. Ensured smooth flow of material and SFG, FG, and FGTN. Developed ongoing improvements to boost availability, quality, and productivity.
Coordinated machine and setup planning to fulfill agreed-upon production plan. Ensured non-conforming production was reviewed and controlled promptly. Created yearly budget and monitored proper usage in consultation with HODs, tracked chemical and raw material reconciliation.
Modernized marketplace and developed new sizes. Submitted monthly QMS report to management. Maintained local spare stock and imports. Updated and reviewed ISO document records. Reported OEE results and improvement initiatives to management and plant head.
Senior Production Engineer at SKIPPER LTD. (2018-01 – 2019-03)
Worked with U-PVC, R-PVC, and HDPE pipes applications. Plant had 4 Kabra extruders and 2 Kabra HDPE extruders.
Responsibilities included production control, rejection management, and consumed backlog material handling. Daily checked production against standard output and worked to increase production while controlling rejection. Provided solutions when team faced problems.
Conducted weekly shop floor meetings addressing process, handling, main power control, tools selection, and SOP training. Maintained ISO 9001:2015 document records. Developed new sizes including casing pipe and column pipe.
Conducted many chemical trials in the PVC department.
Production Engineer at VECTUS INDUSTRIES LTD. (2015-10 – 2017-12)
Assigned to a new project requiring proper plant commissioning for Casing, Column, SWR, U-PVC, and C-PVC pipes. Led Neoplast automation mixer project work, new 8 Kabra machine start-up, and post-production machine setup. Achieved production of 44 to 46 M.T. per day with 1.5 to 2.5% rejection after systematically organizing the new plant.
Maintained records including BIS documents, ISO documents, machine history records, daily production reports, MIS reports, and monthly reports. Submitted all reports to production manager on daily and occasional basis.
Shift Engineer at PRINCE SWR SYSTEM PRIVET LTD. (2013-08 – 2015-10)
Worked with SWR, U-PVC, C-PVC, and R-PVC pipes. Plant had 18 extruders with daily production capacity of 32 to 35 M.T.
Responsibilities included running production in accordance with production plan, maximizing machine output, controlling rejection and process issues, managing screw barrel changes, manpower control in tooling section, and grinding pulverized consumed target management. Maintained IS 4985 (2000) plant documentation and submitted daily reports to production manager.
Junior Production Engineer at KRITIINDIA LTD. (2011-08 – 2013-08)
Worked with U-PVC and R-PVC pipes. Plant had 24 extruders. Informed production in-charge of daily rejection, process issues, shutout, and production output checks.
Education
Geraduction with plastics process and material
