Brainard Canacao

Highly skilled and versatile Senior Product Engineer, CAD/CAM Programmer, and Multi-Axis CNC Machinist with over 20 years of international experience across New Zealand, Saudi Arabia, and the Philippines. Proven track record in custom product development, prototype testing, toolpath optimization, and manufacturing process improvement. Expert in translating complex 2D technical drawings into 3D SolidWorks models, reducing cycle times, and training technical teams to deliver high-precision components under close tolerances.

Designer / CAD/CAM Programmer / Senior Machinist - Ultralon Foam International - Auckland, New Zealand

(2022-01)

• Design high-quality custom decking systems utilizing VCarve, AutoCAD, and SolidWorks.
• Conduct structural prototype testing, design iterations, and material usage analyses to optimize quote metrics.
• Create CNC-ready toolpaths, establish cut settings, and calculate run times for precise job scheduling.
• Draft manufacturing instructions and production work orders to bridge engineering and shop-floor production.

CNC Router Flatbed Machinist / Programmer (Multicam) - Ultralon Foam International - Auckland, New Zealand

(2016-01 - 2022-01)

• Programmed daily operations using VCarve CAM software, manually auditing code to verify program safety.
• Optimized existing CNC programs to accelerate cycle speeds while preserving tool life and material integrity.
• Onboarded and trained temporary operators on flatbed operations, machine parameters, and workspace safety.

CNC Machinist & Setter (Machine Shop) - Victor Hydraulics - Christchurch, Canterbury, NZ

(2015-04 - 2016-12)

• Set up and operated 4-axis machining centres and 2-axis lathes to manufacture complex hydraulic cylinder components.
• Interpreted engineering drawings to machine high-precision components down to close tolerance thresholds.
• Executed "first-off" quality control inspections, troubleshooting programs to increase reliability and ease of operation.

CNC Machinist (Machine Shop) - G-Tech Bellmor - Christchurch, New Zealand

(2012-06 - 2015-03)

• Operated and set advanced 6-axis and 4-axis mill-turn centres to build industrial separation and rendering equipment.
• Maintained product standards on night shifts by utilizing CMM quality control machinery (Wenzel and Mitutoyo).

CNC Machinist (Machine Shop) - AW Fraser Limited - Christchurch, New Zealand

(2011-02 - 2012-05)

• Set up and operated CNC machinery for continuous mass production of industrial brass and bronze bar components.
• Stepped in as acting setter and collaborated with Production Team Leaders to resolve workflow bottlenecks.

Supervisor – Product Engineers / R&D - Philippine Kenko Corporation - Lapu-Lapu City, Philippines

(2009-06 - 2011-01)

• Managed a technical team of engineers manufacturing precision optical equipment, binoculars, and rifle scopes.
• Authored detailed Bills of Materials (BOM) and technical production guides for all new incoming client contracts.
• Engineered specialized manufacturing jigs and fixtures to streamline manufacturing workflows.

CNC Programmer / Product Engineer / Draughtsperson - Philippine Kenko Corporation - Lapu-Lapu City, Philippines

(2008-07 - 2009-06)

• Converted historical 2D AutoCAD files into 3D SolidWorks files to use for immediate CAD/CAM program generation.
• Programmed industrial laser engraving machinery (YAG) and generated Process Control Plans for production lines.

CNC Programmer, Machinist & Process Improvement Team Engineer - Saudi Mechanical Industries Co. - Riyadh, Saudi Arabia

(2006-09 - 2008-05)

• Optimized CNC parameters for vertical turbine pumps, stainless steel pumps, and continuous cast bronze parts.
• Compiled downtime vs. uptime analyses, monthly productivity performance graphs, and reports for senior management.
• Sourced and designed customized work-holding fixtures to guarantee absolute repeatability during high-volume production.

Product Engineer & Draughtsperson - Makoto Metal Technology Inc. - Lapu-Lapu City, Philippines

(2005-01 - 2006-09)

• Developed precision tooling layouts for aluminum and zinc die-cast automotive components and optical instruments.

Bachelor of Science - Mechanical Engineering - University of San Jose - Recoletos (2003)