Manager Maintenance – Mechanical & Electrical - Fabro International Pvt Ltd - Lahore
(2023-10)
Powerhouse & Utility Operations
- Managed operation and maintenance of BRP-500 (500 kVA), 300 kVA & 100 kVA diesel generators including AVR calibration, load balancing, control panel diagnostics, and fuel optimization — ensuring uninterrupted backup power for plant operations.
- Maintained SVC-30A-II air compressors at stable 8 BAR pneumatic pressure; executed scheduled overhauls of compressor valves, intercoolers, and pressure relief systems, reducing compressor-related downtime by 20%.
- Operated and maintained industrial chillers, cooling towers, dryers, loaders, and HVAC infrastructure — achieving 40% reduction in moisture-related defects through proactive predictive maintenance schedules.
- Managed Automatic Transfer Switch (ATS) systems for seamless power changeover across 500 kVA, 300 kVA, and 100 kVA gensets, ensuring zero power interruption during WAPDA outages.
- Monitored real-time power quality parameters (voltage stability, frequency deviation, power factor, THD) and implemented corrective measures to protect sensitive production equipment.
Manager Maintenance – Mechanical & Electrical - Fabro International Pvt Ltd - Lahore
(2023-10)
SCADA, PLC & Automation Systems
- Diagnosed and resolved faults in PLC-based control systems (ABB, Siemens) including ladder logic analysis, I/O module replacement, HMI interface troubleshooting, and sensor calibration for hydraulic and injection molding equipment.
- Managed VFD commissioning, parameter programming (ramp rates, torque limits, frequency profiles), and fault rectification across multiple production drives — achieving significant energy efficiency improvements.
- Supported SCADA-aligned monitoring by integrating digital fault logs, sensor data feeds, and alarm management into maintenance workflows for real-time equipment health visibility.
Manager Maintenance – Mechanical & Electrical - Fabro International Pvt Ltd - Lahore
(2023-10)
Root Cause Analysis & Corrective Actions
- Conducted systematic RCA using 5-Why, Fishbone (Ishikawa), and FMEA methodologies for recurring failures across compressors, dryers, hydraulic presses, and electrical panels — implementing CAPA protocols that reduced unplanned downtime by 25%.
- Developed and deployed SOPs integrating predictive maintenance techniques (vibration analysis, thermographic inspection, oil analysis) — reducing reactive maintenance calls by 35%.
- Improved machine uptime from 72% to 95% through disciplined preventive maintenance scheduling, critical spare parts inventory management, and proactive fault escalation protocols.
Manager Maintenance – Mechanical & Electrical - Fabro International Pvt Ltd - Lahore
(2023-10)
HSE Compliance & Safety Management
- Enforced LOTO, electrical isolation, and Permit-to-Work (PTW) systems across all high-voltage and rotating equipment maintenance activities — maintaining a zero-accident safety record throughout tenure.
- Ensured compliance with IEC electrical codes, PSQCA standards, and company HSE SOPs; prepared maintenance logs, calibration records, and audit documentation for internal and external safety inspections.
- Conducted pre-work toolbox talks and risk assessments for all critical shutdown, commissioning, and high-risk maintenance tasks.
Assistant Manager Engineering – Mechanical & Electrical - US Apparel & Textiles Ltd. (Vertical Apparel Division) - Lahore
(2020-10 - 2023-09)
Utility & Powerhouse Infrastructure
- Supervised installation, commissioning, and O&M of CAT diesel generators, Atlas Copco & Kaeser air compressors, industrial chillers, centrifugal pumps, and Fire Hydrant system (1000 GPM) — managing a full-scale powerhouse for a 15,000 pcs/day vertical apparel facility.
- Oversaw WAPDA B3 high-tension connection including RMU, 11 kV transformers, LT panels, VCB/ACB, PFI capacitors, cable trays, and MCC commissioning in compliance with LESCO standards.
- Tracked and reported Utilities KPIs (kWh/kg, steam kg/kg, water L/kg) and costing metrics (PKR/kWh, PKR/steam ton) to drive energy efficiency and sustainability targets.
Assistant Manager Engineering – Mechanical & Electrical - US Apparel & Textiles Ltd. (Vertical Apparel Division) - Lahore
(2020-10 - 2023-09)
SCADA, Instrumentation & Automation
- Deployed energy meters, flow meters, and data acquisition infrastructure to enable SCADA-style monitoring of utility consumption across the facility — directly supporting water, air, steam, and energy-saving project targets.
- Maintained and calibrated field instrumentation including pressure transmitters, flow meters, temperature sensors, and level switches in accordance with ISO calibration protocols and audit requirements.
- Troubleshot faults in ABB and Siemens PLC panels, MCCs, VFDs, and control loops — achieving significant reduction in unplanned downtime across production utilities.
Assistant Manager Engineering – Mechanical & Electrical - US Apparel & Textiles Ltd. (Vertical Apparel Division) - Lahore
(2020-10 - 2023-09)
HSE, Safety Systems & Compliance
- Supervised installation of NFPA-compliant fire hydrant network, fire alarm systems, and ozone treatment plant across the manufacturing complex.
- Applied Six Sigma DMAIC methodology to energy management projects; prepared ROI analysis for capital expenditure proposals and presented findings to senior management.
- Maintained zero-accident record through strict LOTO enforcement, electrical isolation protocols, and Permit-to-Work compliance during all shutdown and commissioning activities.
