Hari

Quality Assurance professional with 6 years of experience in the automotive industry, specializing in metrology, CMM inspection, calibration, and product quality. Experienced with Zeiss and Mitutoyo CMM systems, calibration instruments, GD&T, MSA, PPAP, IATF standards, and 5S practices. Skilled in inspection planning, drawing review, gauge management, internal audits, and corrective actions for manufacturing quality issues.

Strong problem-solving and coordination abilities with demonstrated experience in CMM programming, gauge optimization, and inspection-method improvement.

Assistant Supervisor | Department: Quality Assurance - RICO AUTO INDUSTRIES LTD.

(2023-02)

• Perform CMM inspection and programming for casting and machined components.
• Operate Zeiss Contura Calypso 2020 V7.2 and Mitutoyo Crysta Apex MCOSMOS V4.3 CMM systems.
• Approve CMM setting and tool changes for inspection activities.
• Approve setting and tool changes for contour and surface-finish inspections.
• Conduct incoming child-part inspection according to the sampling plan.
• Perform Product Audit and Layout Inspection according to the scheduled plan.
• Review current and new-model drawings to verify quality requirements.
• Calibrate and handle gauges and measuring instruments according to applicable procedures.
• Monitor monthly calibration completion and maintain calibration schedules.
• Coordinate MSA studies for monthly plans and new gauges/instruments.
• Created CMM auto-programs for 5 casting parts.
• Implemented 5S improvements in the metrology laboratory to improve gauge handling and storage.
• Modified existing plug and snap gauges for reuse, supporting cost-saving through gauge optimization.
• Developed simple inspection methods to improve inspection practices.

Quality Assistant | Department: Quality Assurance - RANE MADRAS LTD.

(2019-05 - 2023-02)

• Performed CMM inspection of current and new-model child parts and final assemblies.
• Operated Zeiss CMM with Calypso 2016 software and Mitutoyo CMM with MCOSMOS V3.0 software.
• Developed CMM auto-programs for child parts and assemblies.
• Performed gear profile inspection activities.
• Conducted Product Audit and Layout Inspection according to schedule.
• Reviewed current and new-model drawings to ensure quality requirements were met.
• Performed gauge and instrument calibration according to established procedures.
• Executed scheduled gauge and instrument calibration activities through SAP.
• Coordinated with external agencies for calibration and servicing of master devices.
• Designed new gauges according to drawings for new projects and products.
• Created CMM auto-programs for 15+ child parts and assemblies.
• Modified receiver gauge design to inspect 3 part numbers using one gauge, supporting cost reduction.
• Implemented simplified inspection methods to improve inspection practices.

Diploma - Instrumentation & Control Engineering - Srinivasa Polytechnic College (2018) Pudukkottai

HSC - Government Higher Secondary School (2015) Perungalur

SSLC - Government Higher Secondary School (2013) Perungalur