Daniel Varela Morales

Results-driven Quality & Data Analyst with 3+ years of experience in manufacturing quality assurance and data operations. ISO 9001:2015 Internal Auditor (ISO 19011:2018) with a proven track record building automated reporting pipelines (Python, VBA, Power Automate) and BI dashboards (Power BI, Excel) that accelerate decision-making on the shop floor. Hands-on expertise in PPAP documentation, MSA studies (AIAG 4th Edition), Control Plans, and process improvement.

Bilingual (English/Spanish). Seeking a Data Analyst or Quality Engineering role where analytical depth and manufacturing domain knowledge create measurable impact.

Quality Technician / Manufacturing Tech - Eaton Corporation - El Paso, TX

(2024-09)

• Engineered cross-platform reporting automation using Python, Excel VBA, and Power Automate, integrating AS400/IBM i operational data into standardized datasets — reducing manual reporting time by 80–90%.
• Built and maintained Power BI semantic models and Excel KPI dashboards supporting daily plant performance management and executive "High Fives" reviews.
• Designed the plant Command Center framework, consolidating multi-department metrics (Quality, Manufacturing, Materials, Operations) into a single decision-oriented view for leadership.
• Executed PPAP documentation packages (Control Plans, MSA studies, Process Checks, Work Instructions) per AIAG 4th Edition standards across CNC and Cassette production lines.
• Implemented MSA programs including Crossed, Nested, and Attribute Gage R&R studies using Quantum XL, ensuring measurement system compliance for pre-launch/PTR phases.
• Validated datasets of 100–1,000+ records for completeness, duplicate detection, mapping consistency, and outlier identification, significantly improving data integrity across reporting systems.
• Collaborated with cross-functional stakeholders (Engineering, Manufacturing, Materials) to define KPI requirements and deploy Industry 4.0 reporting practices aligned with shop-floor execution.

Inventory Control & ICS Support Specialist - Express Point - El Paso, TX

(2023-12 - 2024-09)

• Managed daily warehouse operations, maintaining adherence to company policies and inventory control procedures.
• Developed and optimized reorder point models for all warehouse SKUs, reducing stockout risk.
• Conducted regular cycle counts and physical inventories to verify system data accuracy, investigating and resolving discrepancies.
• Utilized handheld RF scanners and WMS tools to track inventory movement and process inventory issue forms.

Sales & Operations Execution (S&OE) Intern - Johnson Controls - Juárez, Chihuahua, MX

(2023-03 - 2023-12)

• Supported S&OE planning processes by analyzing inventory data trends and generating detailed management reports using SAP.
• Determined inventory replenishment needs based on min/max levels; participated in year-end physical audits across Juárez and Weslaco, TX facilities.
• Investigated and reconciled discrepancies between physical counts and digital system records; assisted in onboarding new team members on WMS procedures.

B.Eng. - Logistics Engineering (Ingeniero en Logística) - Instituto Tecnológico de Ciudad Juárez — TecNM (2025-01)