Scott Walsh
Extrusion Operator
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About
Highly skilled and well-rounded professional with over 20 years of experience in the industrial and manufacturing sectors. Proven track record of success transitioning from hands-on entry-level roles to critical leadership positions. Recognized for technical expertise in extrusion operations, strict adherence to quality standards (GMP, ISO), and active participation in Research & Development (R&D) environments.
A dedicated team leader committed to operational excellence, process optimization, and driving continuous improvement.
Experience
Extrusion Operator - Polyzen - Apex, NC
(2015-08 - 2020-05)
Operated sheet film extrusion lines within a Class 10,000 cleanroom environment, balancing 50% standard production and 50% internal/external client R&D projects.
- Maintained rigorous hourly operational logs, precisely documenting running conditions, material changes, and department metrics.
- Maintained strict adherence to cGMP standards during full teardowns, deep cleaning, and reassembly of complex Randcastle extrusion systems featuring multi-die rings and pins.
Machine Operator - ITW Foils - Newbury, MA
(2013-06 - 2015-08)
Managed unwind and rewind machine processes required for chemical conversion in holographic imaging.
- Monitored and maintained Standard Operating Procedures (SOPs) to guarantee quality and stable running conditions during critical spec and material changeovers.
- Championed 5S initiatives across the department and successfully cross-trained new hires on operational roles to boost team flexibility.
Extrusion Operator / Lead Setup / Grinder - Urethane - Deerfield, MA
(2000-05 - 2010-07)
- Extrusion: Configured and monitored lines for polyurethane, aliphatic, and polycarbonate films and flat sheet materials; routinely documented gauge pressures and line speeds.
- Lead Setup: Supervised raw material staging to keep lines supplied with a minimum of 20,000 lbs of material; developed a process that significantly minimized scrap.
- Grinder/Rework: Directed a team handling material rework, executing precise grinding processes to safely reintroduce scrap material back into production without cross-contamination.
Lead Setup / Quality Control / Operator - Hardigg Industries - South Deerfield, MA
(1986-08 - 2000-05)
- Quality Control Specialist: Spearheaded compliance checks against quality matrices, updated internal QA specifications, and collaborated with government agencies to validate new product quality standards.
- Lead Setup: Directed daily machine scheduling, allocated vital supplies and information to floor personnel, and ensured final products were correctly assembled and packaged for shipment.
- Powder Grinder & Injection Molder: Formulated and prepared raw materials for R&D and standard production runs; maintained multiple concurrent grinding and injection molding lines.
Education
Associate of Arts - Business Studies - Greenfield Community College (2007 - 2009)
High School Diploma - General Studies - Franklin County Technical High School (1980 - 1984)

