Malibongwe Vusani

Process/Project Engineer with focus on FEM project team leadership and machinery installation. Projects include BMW G45 and VWSA.

PROCESS/PROJECT ENGINEER – FEM (Front End Module) - VALEO SYSTEMS

(2020-03)

Process/Project Engineer with focus on FEM project team leadership and machinery installation. Projects include BMW G45 and VWSA.

• Take a lead on FEM project team and on installation of machinery
• Plan and control of Line Trial and reports and appropriation of equipment with accompanying justifications
• Handling of on-line queries and troubleshooting with regards to production issues
• FMEA's, Control Plans and Management of the changes into production
• Evaluate equipment Facilities and Tools, and control and direct processes relating to the manufacturing of facilities, with quality problems and improvements
• Co-ordination of pre-production runs (Project and Series) and assisting in problem solving
• Identification of process improvements leading to improved efficiency
• Identification of tools and facilities required to improve the process control and repairs and spares
• Having a constant focus on the delivery of quality technical support to Production
• Test, assess and monitor Process materials in In-Plant processes and to advise and assist when Laboratory facilities and expertise are required
• Support and assist Suppliers in the identification of the real cause of quality and process Problems
• Develop and update material and process specifications, test methods and comply with safety (SHE) in the company
• Using TS16949 Quality Systems with compliance of company business
• Facilitating information and quality tools to assist in the solving or preventing of quality problems detected on Verification Stations
• Analyzing Audits, Field and Shop Floor information for defects and trends, and record this information on the data base and action where required
• Using Feedback/Feed forward system to the team and relevant areas for any major/reoccurring defects detected from customers
• Responsible for writing work instructions
• Effective management of audit systems -internal audits, process audits - environmental
• Attend management review meetings
• Deal with customer complaints
• Updating BOM on SAP system

PROCESS ENGINEER – PARTING, CONCAST, BALL MILLS, PASTE LINES AND OVENS - FIRST NATIONAL BATTERY

(2019-10 - 2020-03)

Senior Process Engineer leading a team of 3 Junior Process Engineers in Parting, Concast, Ball Mills, Paste Line and Ovens.

• Lead a team of 3 Junior Process Engineers in Parting, Concast, Ball Mills, Paste Line and Ovens
• Control of Line Trial Reports and appropriation of equipment with accompanying justifications
• Handling of on-line queries and troubleshooting with regards to above responsibilities
• FMEA's, Control Plans and Management of the changes into production
• Evaluate equipment Facilities and Tools, and control and direct processes relating to the manufacturing of facilities, with quality problems and improvements
• Planning and co-coordinating off Projects simultaneously
• Co-ordination of pre-production runs (PVS and O Series) and assisting in fitment evaluations
• Identification of process improvements leading to improved efficiency
• Identification of tools and facilities required to improve the process control and repairs and spares
• Having a constant focus on the delivery of quality technical support to Production
• Test, assess and monitor Process materials in In-Plant processes and to advise and assist when Laboratory facilities and expertise are required
• Support and assist Suppliers in the identification of the real cause of quality and process Problems
• Develop and update material and process specifications, test methods and comply with safety (SHE) in the company
• To apply research techniques in medium and long term projects, quality improvements and warranty and field complaints
• Using ISO 9002, 9001, 14001 & 2000 with compliance of company business
• Facilitating information and quality tools to assist in the solving or preventing of quality problems detected on Verification Stations
• Analyzing Audits, Field and Shop Floor information for defects and trends, and record this information on the data base and action where required
• Using Feedback/Feed forward system to the team and relevant areas for any major/reoccurring defects detected from customers
• Responsible for writing work instructions
• Effective management of audit systems -internal audits, process audits - environmental

PROCESS ENGINEER – PROP SHAFT LINE, PAINT LINE AND ASSEMBLY LINE - DANA SPICER AXLE SA

(2016-11 - 2019-10)

Process Engineer managing multiple production lines including Prop Shaft, Paint and Assembly lines.

• Control of Line Trial Reports and appropriation of equipment with accompanying justifications
• Handling of on-line queries and troubleshooting with regards to above responsibilities
• FMEA's, Control Plans, Process Flows, Capacity Studies and Management of the changes into production
• Evaluate equipment Facilities and Tools, and control and direct processes relating to the manufacturing of facilities, with quality problems and improvements
• Co-ordination of pre-production runs (PVS and O Series) and assisting in operation/fitment evaluations
• Identification of process improvements leading to improved efficiency
• Identification of tools and facilities required to improve the process control and repairs and spares (for all machinery and tools in the area concern)
• Having a constant focus on the delivery of quality technical support to Production
• Test, assess and monitor Process materials in In-Plant processes and to advise and assist when Laboratory facilities and expertise are required
• Support and assist Suppliers in the identification of the real cause of quality and process problems
• Develop and update material and process specifications, test methods and comply with safety (SHE) in the company
• To apply research techniques in medium and long term projects, quality improvements and warranty and field complaints
• Using TS16949, ISO 9001, 14001 & 18001 with compliance of company business

Matriculation - Solomon Mahlangu High School (1994)

Bridging course - Mechanical Engineering - Leaf College of Commerce and Engineering (1997)

National Diploma - Mechanical Engineering - Peninsula Technikon (1998 - 2001)