Minenhle Blose
Process | Production | Continuous Improvement Engineer | Lean Six Sigma | Automotive & Manufacturing
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About
Quality-focused Production Leader with strong experience in Paint Shop operations, problem-solving, and cross-functional quality improvement within a high-volume manufacturing environment. Proven ability to drive containment, implement corrective actions, reduce DPU, prevent scrap, and lead teams toward zero-defect targets. Experienced in QOS adherence, root cause analysis, Kaizen implementation, and supporting production stability through structured quality control systems.
A hardworking professional with reliable and excellent time management skills. I work well with others as I can communicate effectively. This has led me to lead, motivate and explain complex information clearly and concisely to others.
Even under significant pressure, I possess a strong ability to perform effectively and meet the tightest deadlines. My experience together with my skills have actively contributed to the success in my career.
Experience
Process Coach, Paint - Ford Motor Company South Africa
(2024-08)
- Led daily paint shop operations (pre-treatment to clearcoat), improving production efficiency to quality standards, resulting in stable throughput and reduced process variation.
- Monitored critical parameters (film thickness, oven temperatures, humidity), identifying deviations early and preventing defects, resulting in improved first-time through.
- Conducted root cause analysis on paint defects (e.g., orange peel, dirt-in-paint), implementing corrective actions that reduce defect rates by 25%.
- Implement Lean and Six Sigma methodologies to eliminate waste and reducing rework and material losses and improving overall equipment efficiency.
- Collaborated with maintenance team to troubleshoot breakdowns, minimizing downtime and improving line availability.
- Managed and guided quality inspectors, improving inspection accuracy and ensuring alignment with production targets.
- Led continuous improvement projects contributing to cost reduction and process sustainability.
Quality Engineer - Ford Motor Company South Africa
(2022-05 - 2024-07)
- Conducted process audits to ensure compliance with global manufacturing standards, improving process discipline and reducing deviations.
- Identified and analyzed quality issues, implementing tracking systems that improved visibility and accelerated issues resolution.
- Investigated internal and external quality concerns, driving corrective actions that reduced recurring defects and improved customer satisfaction.
- Performed product testing (air leaks, water tests), identifying failure points and enabling targeted process improvements.
- Compiled and reported quality data, supporting decision-making and improving overall quality performance.
Vehicle Engineering Data Analyst (Quality) - Ford Motor Company South Africa
(2021-08 - 2022-04)
- Analyzed warranty and quality data to identify trends and emerging issues, enabling early intervention and reducing warranty costs.
- Monitored internal and external quality KPI's improving visibility of performance and supporting data-driven decision-making.
- Applied statistical process control (SPC) methods to detect variations, improving process stability and consistency.
- Compiled VIN Reports and managed campaigns, ensuring accurate tracking and closure of quality issues.
- Communicated findings to cross-functional teams, improve response time and corrective action effectiveness.
QLS – VO Administration (Quality) - Ford Motor Company South Africa
(2020-08 - 2021-07)
- Managed daily quality reporting through QLS system, improving visibility of defects and production issues.
- Compiled and analyzed production and campaign reports, supporting operational decision-making.
- Maintained accurate documentation and reporting systems, ensuring compliance with internal standards.
- Supported FCPA, and contributing to improved audit readiness and compliance.
Process Technician (Paint Shop) - Ford Motor Company South Africa
(2019-10 - 2020-07)
- Resolved process-related issues using G8D methodology, reducing recurring problems and improving process reliability.
- Developed and updated work instructions, improving operator understanding and reducing process errors.
- Monitored and controlled scrap levels, implementing corrective actions that reduced material waste.
- Led daily production coordination, ensuring targets were met and issues were addressed promptly.
- Collaborated with maintenance team to troubleshoot breakdowns, minimizing downtime and improving line availability.
- Managed and guided quality inspectors, improving inspection accuracy and ensuring alignment with production targets.
- Led continuous improvement projects contributing to cost reduction and process sustainability.
- Contributed to FMEA and control plan development, improving risk identification and mitigation.
Process Engineer - Shatterprufe Windscreens
(2018-03 - 2019-03)
- Optimized manufacturing process (silk-screening, furnace operations), improving efficiency and reducing downtime.
- Conducted root cause analysis on process failures, implementing solutions that improved production consistency.
- Led continuous improvement initiatives that reduced losses and improved cycle time.
- Applied SPC techniques to monitor process capability, improve product quality and reduce variation.
- Developed and updated work instructions and procedures, ensuring compliance with production and safety standards.
- Trained and upskilled production staff improved operational performance and reduced errors.
Process Technologist - Lukhozi Consulting Engineers
(2017-03 - 2017-12)
- Designed and implemented process improvements in water treatment systems, improving efficiency and reliability.
- Conducted feasibility studies and root cause analysis, enabling informed engineering decisions.
- Prepared technical specifications and supported equipment selection, ensuring project requirements were met.
- Optimized system performance through troubleshooting and process adjustments, improving output quality.
- Participated in site meetings and project implementation, ensuring successful delivery of engineering solutions.
Process Technician - SAPREF
(2012-02 - 2016-12)
- Operated and monitored refinery process equipment (absorbers, columns, reactors), ensuring safe and efficient operations.
- Identified and responded to process deviations, minimizing downtime and preventing equipment damage.
- Conducted HAZOP studies and risk assessments, improving plant safety and compliance.
- Supported shutdown activities, ensuring timely maintenance and minimizing operational disruption.
- Monitored process parameters (e.g., DIPA concentration), optimizing performance and maintaining product quality.
- Maintained accurate operational records, supporting compliance and continuous improvement.
Education
National Senior Certificate - Okumhlophe Secondary School (2011)
National Diploma in Chemical Engineering - Chemical Engineering - Mangosuthu University of Technology (2014)
Bachelor of Technology in Chemical Engineering - Chemical Engineering - Mangosuthu University of Technology (2016)
Post Graduate Diploma in Project Management - Project Management - MANCOSA (2025)
Post Graduate Diploma in Business Management - Business Management - MANCOSA (2026)

