Terence Hermanus
Chemical Operator
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About
Terence is an experienced technical operator, able to work at a fast pace under pressure. He focuses on the task at hand and complies with safety and quality standards to meet production requirements. Terence liaises effectively with supervisors and line managers, and he is recognized for his positive attitude, attention to detail and team commitment.
Experience
Washcoat Operator - Umicore Catalyst South Africa - Port Elizabeth
(2009-09 - 2024-03)
Umicore manufactures chemicals used to coat the substrates used in vehicle catalytic converters. Report to Rosco Frost, Superintendent.
- Verify and clean all instruments and scales
- Utilise JDE software system for creating job cards
- Adhere to the line production schedule and prepare the washcoat accordingly
- Order and receive raw materials using SAP
- If the washcoat requires precious metals, send an email to Precious Metal Department to order
- Add chemicals to recipe using ACOS, check if there are any problems and download via ACOS to the HMI
- Create the batch book
- Follow the batch ticket/HMI steps on mixing washcoat at the mixing tank
- Monitor washcoat (mixed chemicals) while adding. Clean mix tank and record details of washcoat in the batch book
- Once complete, take samples, check the mass balance, then book samples on Labvantage and take to lab
- Book tank to storage area with SAP
- Monitor results from lab and take a resample if not satisfactory. Send results to the Engineering Department
- If satisfactory, release to the next department (Inventory) and transfer and release to Inventory via SAP
- Should the samples fail, Engineering provides the percentage of adjustments. Calculate the new mix using Excel
- Organize stock in the most efficient way using forklifts, reach trucks or pallet jacks
- Adjust the washcoat with additives to meet the Engineering specifications, until the washcoat is ready for coating production. Record details in the Excel database
- Follow up if any chemicals need further adjustment (e.g. problems with washcoat on the line)
Spot Welder - General Motors South Africa - Port Elizabeth
(2006-02 - 2009-04)
Endurance Driver (Test Driver) - Volkswagen B-Plant - Uitenhage
(2004-01 - 2006-01)
Education
Certificate - Sampling for Chemical Process Operators - Nelson Mandela University (2016 - 2016)
Matric | National Senior Certificate - Hillside High School (1996 - 1996)

