Bibhuti Sahu
Senior Executive: Service & Parts
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About
Dynamic and results-oriented Electrical & Mechanical Engineer with over 19+ years of hands on experience specializing in operational support, equipment installation, Erection, Commissioning, maintenance, and system testing within diverse mobile and fixed crusher plants, Screening Plants, Mineral Processing and other production Units. Seeking a challenging role where I can leverage my extensive expertise to drive operational efficiency, enhance equipment performance, and contribute to the success and growth of a progressive organization in the mining, construction, or manufacturing sector. Committed to delivering innovative solutions and exceeding expectations while continuously advancing my skills and knowledge in the field of mechanical & Electrical engineering.
Experience
Senior Executive- Services & Parts - TKIL INDUSTRIES PVT LTD (Formerly Known as thyssenkrupp Industries India Pvt. Ltd) - Kolkata, West Bengal, India
(2017-01)
- Involved in the product support of launching of THYSSENKRUPP Skid, Mobile wheel Mounted, track crusher plant.
- Close tracking of the operation & performance of models MULTIROAD EB1108/EB1209, MULTIROAD FM90/FM110/G90/G110, PST1108, RBC3000/4000, MF1848/2160, NP3503/4003/4503.
- There is 4 subordinates in India, 2 subordinates in Bhutan and 3 subordinates in Mexico City under my supervision dedicated for Skid & Wheel Mounted, plant service only; I ensure 80-90% availability of all machines.
- Root cause analysis of each failure done & feedback was given to the R&D department of THYSSENKRUPP, Pune. Thru CCMS team in a systematic process.
- Organize onsite technical training for my team on regular intervals.
- Handle warranty issues on priority & ensure Fastrack resolution.
- Regularly meet customer & build good work environment & relationship.
- Carry out service campaign on product updates as required. Provide the Sales support of our C&S Products to our Sales & Marketing team as per customer's requirement in all over India or abroad country.
- Yearly KPI & presentation of team performance appraisal to higher Management.
- Quarterly review of service team was presented before management & goal setting done for onwards.
- Responsible for Erection & commissioning, repairs, maintenance, troubleshooting, and overhauling of the above-mentioned TKIL products.
- Review meetings with some specific vendor service department conducted. & corrective actions taken where is necessary.
- Also responsible for providing Service support to customers for tkii products likes crushing, and screening equipment of all models and experience in Erection & Commissioning of a complete 150/200/300/400/600/800Tph two/three/four/five stage Crushing Screening plant as a Full Maintenance contract site Co-Coordinator of our Customer from site taking care of total production of Crusher machine including Maintenance Schedule of Crushers, operation support of equipment, manpower handling, breakdown
- Recently I have commissioned of "Thyssenkrupp" 6MTPA Crushing Screening Plant with my Erection & Commissioning team and also provided technical support to corporate customers like M/s HOWE ENGINEERING (ADANI Group) in Iron Ore application at M/s Odisha Mining Corporation at Kurmitar Iron Ore Mines, Kandahar, Sundargarh(Odisha),India.
- Close analysis of each failure done & feedback was given to the R&D department of THYSSENKRUPP, Germany.
Senior Engineer- Service (Plant and Machinery) - GEOMIN INDUSTRIES PVT LTD - Sihora, Madhya Pradesh, India
(2016-01 - 2017-12)
- Involved in the equipment product support of Service & Maintenance work of the track, wheel and fixed crusher plant.
- Close tracking of the operation & performance of Terex- POWERSCREEN, PROPEL, BHP & VOLTAS - YIFAN Crushers.
- These are the advanced technology integrated crusher with continuous flow system, means the three stages of the process are interlinked with advanced automation.
- The plant is incorporated with SCANIA power pack, TRANSFLUID Transmission, PARKER Hydraulic system, SCHNIEDER electrics & automation systems.
- Experience in all AC & DC circuit of Electrical equipment's maintenance. Also experienced in all types of 3Phase Induction Motor, MCC Panel and PLC with Hydraulic system. I have short out all types of Electrical & Mechanical Problems.
- Experience in Erection & Commissioning of complete two stage Crushing Screening unit. And also responsible for commissioning, repairs, maintenance, trouble shooting, overhauling of above mentioned equipment.
- The plant is best in the competitive market due to its fuel economy, efficiency & trouble free easy operation.
- Successfully commissioned along with production guarantee test done of three stage & two stage plants of 10 nos. in different mines location sites.
- Achieved appreciation from my superior several times for my good coordination, communication & problem solving capacity.
Sales & Service Engineer (Washing Basification & Track Plant) - CDE ASIA LTD - Kolkata, West Bengal, India
(2013-01 - 2016-12)
- Commissioning of crusher plants such as Fix/Modular beneficiation plant, Track plants at customer site done & handed over it to the customer operating team after giving them requisite operation & maintenance training.
- Track mounted imported crushers and screens are totally overhauled & troubleshoot at the customer sites.
- Also given the responsibility of research & analysis, subsequent reporting to design section, finding out remedies & modification as well as implementing on the site equipment of Indigenous track plant and Washing beneficiation plant prototypes.
- Considerable knowledge of electromechanical systems, power transmission systems such as trans fluid clutch, cats gearbox, hydraulic systems of Danfoss, David brown, parker make, engines of JCB , Caterpillar make, & automation of ANACONDA INTERNATIONAL make.
- Assist application engineers, aftermarket representatives, capital sales representatives regarding technical issues in the plants & process.
- Also appreciated for 2014-2015 outstanding parts business in East/North-East/North locations.
- Responsible for after-sales solutions for products like crushing, screening & washing equipment of all models. Also responsible for Sales & Service support of Sand, Aggregate & Iron Washing Beneficiation plant marketed by CDE ASIA Presently posted at Kolkata (India).
- Also responsible for all Electrical equipment maintenance like. All types of 3Phase Induction Motors, MCC Panel, and PLC with VFD & Hydraulic system. I have short out all types of Electrical & Mechanical Problems.
- Responsible for Erection & commissioning, repairs, maintenance, troubleshooting, and overhauling of above-mentioned CDE products, coordinate with H.O. for warranty settlement, and also provided technical support to corporate customers.
- Close analysis of each failure done & feedback was given to the R&D department of CDE GLOBAL/ ANACONDA INTERNATIONAL, North-Ireland (UK).
- Worked considerably in electrical systems integrated in our plant of 24volts, 230volts, and 440volts.
Service Engineer (Grade M4) - VOLTAS LTD, M&CE Division - Joda, Barbil (Odisha) / Singrauli (Madhya Pradesh), India
(2008-01 - 2013-12)
- Responsible for product service, operation & maintenance contract management at customer site.
- The products are the Imported Terex Power screen crushing & screening track mounted / Yifan Make wheel / Fixed Mounted equipment.
- These Equipment range from 150 TPH capacity crushers & screens up to 250 TPH.
- Various models among Jaw crushers were Metrotrack900x600, premier - track 1100x650, premier track 1100x800 & XA400S, cone crushers are Maxtrack1000SR, Maxtrack1000 & Maxtrack1300, and among screening plants were Chieftain1400, Chieftain1800, Chieftain2100, Chieftain2400 & different models of Horizon series.
- All the above equipment were driven by Caterpillar Engine as the Prime Power pack, Then equipped with Sophisticated Automation Integrated David Brown & Danfoss hydraulic systems.
- The Automation were of Allen Bradley & Westbury Make.
- I have also taken Factory training at various times along with HR trainings & other personality development trainings.
- Generating parts business & providing AMC support to the customers.
- Considerable skill developed in root cause analysis of various troubles came in the equipment which was appreciated at several times.
- We worked at customer sites in tough conditions which was appreciated at various times by our management.
Electrical Engineer - GREWAL ASSOCIATES (P) LTD - Bolani, Keonjhar (Odisha), India
(2006-01 - 2008-12)
- Maintenance of jaw crusher; make cedarapid(100tph),BHP make vibratory screen with capacity of 100tph,150 tph,200 tph.
- Responsible for providing service support and attending breakdowns in electrical components of the MCC and PCC panels.
Technical Support Engineer - NN PROJECTS LTD - Gurgaon (Haryana), India
(2004-01 - 2006-12)
- Responsible for providing Service support to the customer having 3 phase & 1 phase power energy saver which is used for industrial & commercial. Purpose to reduce the power in Kw.
Education
Diploma - Electrical Engineering - Rourkela Institute of Technology / SCTEVT (1999-01 - 2003-12)
HSE - Class 10th - Odisha, India (1999-12)