Sankar Sivan

Mechanical Engineer with over 12 years of experience in mechanical design, development, Team lead and project management, specializing in heavy engineering, product development, plastic and sheet metal design, casting, and pneumatic systems. Proven expertise in parametric modelling, reverse engineering, large assembly management, and PDM tools such as Autodesk Inventor, Creo, and AutoCAD. Extensive experience in GD&T, fabrication, machining drawings, and engineering change management.

Demonstrated ability to deliver high-quality designs, oversee technical reviews, lead new part development, and ensure compliance throughout the project lifecycle.

Lead Engineer - Thought Focus Information Technology Pvt Ltd - Bangalore

(2012-06)

• Led complete mechanical design and development of bulk material handling systems and custom-engineered products from concept to production, ensuring technical excellence and project success.
• Managed end-to-end project lifecycle: defined scope, developed project schedules, allocated resources, tracked milestones, and delivered all outputs within time and budget constraints.
• Coordinated cross-functional teams across design, procurement, and fabrication, ensuring seamless communication, faster decision-making, and on-time project execution.
• Created high-precision General Arrangement (GA) and manufacturing drawings with correct tolerances and GD&T, supporting defect-free production.
• Developed detailed BOMs for raw materials and bought-out components, optimizing cost, standard parts usage, and supplier alignment.
• Designed and validated pneumatic circuits and system schematics, ensuring smooth integration with existing customer systems.
• Spearheaded legacy 2D-to-3D CAD migration, standardized components, reduced design cycle time, and improved drawing automation efficiency.
• Designed welded and fabricated assemblies with production-ready guidelines, collaborating closely with manufacturing teams to ensure compliance with standards.
• Engaged with clients for requirement gathering, design reviews, technical clarifications, and project approval cycles, improving customer satisfaction and repeat business.
• Mentored junior engineers, reviewed work quality, assigned tasks, and ensured knowledge sharing across the team.
• Handled project planning activities including task scheduling, budget monitoring, progress reporting, and documentation of risks and mitigation actions.

Lead Engineer - Thought Focus Information Technology Pvt Ltd - Bangalore

(2018-03)

• Led complete mechanical design and development of bulk material handling systems and custom-engineered products from concept to production, ensuring technical excellence and project success.
• Managed end-to-end project lifecycle: defined scope, developed project schedules, allocated resources, tracked milestones, and delivered all outputs within time and budget constraints.
• Coordinated cross-functional teams across design, procurement, and fabrication, ensuring seamless communication, faster decision-making, and on-time project execution.
• Created high-precision General Arrangement (GA) and manufacturing drawings with correct tolerances and GD&T, supporting defect-free production.
• Developed detailed BOMs for raw materials and bought-out components, optimizing cost, standard parts usage, and supplier alignment.
• Designed and validated pneumatic circuits and system schematics, ensuring smooth integration with existing customer systems.
• Spearheaded legacy 2D-to-3D CAD migration, standardized components, reduced design cycle time, and improved drawing automation efficiency.
• Designed welded and fabricated assemblies with production-ready guidelines, collaborating closely with manufacturing teams to ensure compliance with standards.
• Engaged with clients for requirement gathering, design reviews, technical clarifications, and project approval cycles, improving customer satisfaction and repeat business.
• Mentored junior engineers, reviewed work quality, assigned tasks, and ensured knowledge sharing across the team.
• Handled project planning activities including task scheduling, budget monitoring, progress reporting, and documentation of risks and mitigation actions.

Senior Design Engineer - Global-CSG Pvt Ltd - Bangalore

(2015-01 - 2016-01)

• Designed and modelled mechanical components and assemblies based on customer specifications, ensuring design accuracy and manufacturability.
• Worked closely with clients to gather requirements, clarify technical specifications, and provide innovative design solutions.
• Led the development of 3D models, weldments, and detailed manufacturing drawings using Autodesk Inventor and Creo.
• Ensured the accuracy of design deliverables by reviewing 3D models and ensuring compliance with project specifications.
• Managed the creation of BOMs for raw materials, ensuring timely procurement and cost control.

Senior Design Engineer - Global-CSG Pvt Ltd - Bangalore

(2016-09 - 2018-02)

• Designed and modelled mechanical components and assemblies based on customer specifications, ensuring design accuracy and manufacturability.
• Worked closely with clients to gather requirements, clarify technical specifications, and provide innovative design solutions.
• Led the development of 3D models, weldments, and detailed manufacturing drawings using Autodesk Inventor and Creo.
• Ensured the accuracy of design deliverables by reviewing 3D models and ensuring compliance with project specifications.
• Managed the creation of BOMs for raw materials, ensuring timely procurement and cost control.

Design Engineer - Magna Design Technologies Pvt Ltd - Bangalore

(2011-06 - 2012-05)

• Developed 3D models and optimized designs for plastic components, ensuring manufacturability and compliance with client specifications.
• Analysed material requirements and optimized designs for metal-to-plastic conversions.
• Created and refined machine subassemblies and pneumatic circuits for diverse applications.
• Converted 2D technical drawings to 3D models, adhering to ASME 14.5 standards.
• Prepared manufacturing drawings, BOMs, and engineering change notes (ECNs) for production.
• Assisted in the Design Approval Process (DAP) to ensure designs met quality standards and regulatory requirements.

Engineering Trainee - Festo Controls Pvt Ltd - Bangalore

(2010-05 - 2011-06)

• Assisted in scheduling and tracking production processes, ensuring timely delivery of materials and components.
• Coordinated resource allocation for production, addressing any potential quality or schedule issues.
• Supported the design team in developing pneumatic systems and troubleshooting production challenges.

Bachelor of Engineering - Mechanical Engineering (2010)

Diploma - Mechanical Engineering (2007)