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Aleksander Zalewski

Aleksander Zalewski

Process & Machine Operator

Talent
Runcorn, EnglandMember since May 7, 2026
Safe chemical handling & storageCOSHH complianceChemical stamp holderHazardous material protocolsProcess monitoring & samplingStandard Operating Procedures (SOPs)Safety Behavioural Observations (SBOs)Machinery safetyCOSHH assessments awarenessAutomated conveyorsWrappersFilling machinesCIL (Clean, Inspect, Lubricate)Autonomous MaintenanceFault findingSAPSiemens AIMSIPS systemsOperational logsBatch traceabilityQuality control documentationFLT Licence (Counterbalance, Reach, Pedestrian-controlled)Stock managementGoods-in/out
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Safe chemical handling & storageCOSHH complianceChemical stamp holderHazardous material protocolsProcess monitoring & sampling

About

Experienced Process & Machine Operator with over 20 years of hands-on expertise in FMCG chemical manufacturing, chemical storage (aerospace regulated), and automated production environments. Proven track record in chemical handling, COSHH compliance, process equipment operation, and strict adherence to Health & Safety standards (SOPs, Risk Assessments). Skilled in operating automated systems, process control, SAP documentation, and Autonomous Maintenance (CIL).

Looking to leverage my chemical handling and operational background as a Chemical Process Operator within a continuous 12-hour shift pattern.

Experience

Process / Eye Point Operator at Unilever (2022-01 – Present)

Producing and packaging finished products to customer specifications

  • Safely operate and monitor high-speed automated conveying and loading equipment (Hydroroll, wrappers, conveyors) to meet strict production targets.
  • Operating and monitoring equipment to achieve production targets
  • Handle raw materials and finished products within regulated FMCG and chemical manufacturing environments.
  • Maintain accurate operational records, processing despatch documentation via SAP and Siemens AIMS.
  • Perform quality checks and process sampling using IPS systems and Build App, ensuring full batch traceability.
  • Active involvement in plant upkeep through Autonomous Maintenance (CIL) and basic equipment checks.
  • Champion safety on site by submitting Safety Behavioural Observations (SBOs) and ensuring strict compliance with safe systems of work.

Line Operator at Unilever (2021-01 – 2022-12)

  • Operated filling machines, cappers, label printers, and automated plant equipment.
  • Monitored process performance and machine speeds, making necessary operational adjustments to optimise output.
  • Carried out regular process sampling, quality inspections, and completed traceability records for internal audits.
  • Executed scheduled Clean, Inspect, Lubricate (CIL) routines to minimize plant downtime and equipment failure.

Offline Support / Chemical Stores at Kühne + Nagel (2014-01 – 2021-12)

  • Controlled and safely handled chemical products in full compliance with strict aerospace, COSHH, and safety regulations.
  • Conducted daily environmental and temperature monitoring of specialized chemical storage facilities.
  • Verified critical documentation including chemical batch numbers, safety data sheets, quantities, and shelf-life expiry dates.
  • Managed stock control via SAP, quarantined non-compliant/expired chemical materials, and logged discrepancy reports.
  • Managed chemical returns, internal/external transfers, and executed structured shift handovers.

FLT Operator at Kühne + Nagel (2006-01 – 2014-12)

  • Operated Counterbalance and Reach Forklift Trucks to safely transport materials across controlled industrial environments.
  • Verified incoming deliveries against technical documentation and efficiently supplied production lines.

Warehouse Operative at Auchan (2002-01 – 2005-12)

  • Unloaded deliveries, verified inventory against shipping documents, and distributed materials to internal departments.

Education

Technical Diploma in Electrical and Electronic Industrial Automation – Secondary Technical School of Electronics

Skills

Process & Machine Operator

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