Aleksander Zalewski
Process & Machine Operator
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About
Experienced Process & Machine Operator with over 20 years of hands-on expertise in FMCG chemical manufacturing, chemical storage (aerospace regulated), and automated production environments. Proven track record in chemical handling, COSHH compliance, process equipment operation, and strict adherence to Health & Safety standards (SOPs, Risk Assessments). Skilled in operating automated systems, process control, SAP documentation, and Autonomous Maintenance (CIL).
Looking to leverage my chemical handling and operational background as a Chemical Process Operator within a continuous 12-hour shift pattern.
Experience
Process / Eye Point Operator at Unilever (2022-01 – Present)
Producing and packaging finished products to customer specifications
- Safely operate and monitor high-speed automated conveying and loading equipment (Hydroroll, wrappers, conveyors) to meet strict production targets.
- Operating and monitoring equipment to achieve production targets
- Handle raw materials and finished products within regulated FMCG and chemical manufacturing environments.
- Maintain accurate operational records, processing despatch documentation via SAP and Siemens AIMS.
- Perform quality checks and process sampling using IPS systems and Build App, ensuring full batch traceability.
- Active involvement in plant upkeep through Autonomous Maintenance (CIL) and basic equipment checks.
- Champion safety on site by submitting Safety Behavioural Observations (SBOs) and ensuring strict compliance with safe systems of work.
Line Operator at Unilever (2021-01 – 2022-12)
- Operated filling machines, cappers, label printers, and automated plant equipment.
- Monitored process performance and machine speeds, making necessary operational adjustments to optimise output.
- Carried out regular process sampling, quality inspections, and completed traceability records for internal audits.
- Executed scheduled Clean, Inspect, Lubricate (CIL) routines to minimize plant downtime and equipment failure.
Offline Support / Chemical Stores at Kühne + Nagel (2014-01 – 2021-12)
- Controlled and safely handled chemical products in full compliance with strict aerospace, COSHH, and safety regulations.
- Conducted daily environmental and temperature monitoring of specialized chemical storage facilities.
- Verified critical documentation including chemical batch numbers, safety data sheets, quantities, and shelf-life expiry dates.
- Managed stock control via SAP, quarantined non-compliant/expired chemical materials, and logged discrepancy reports.
- Managed chemical returns, internal/external transfers, and executed structured shift handovers.
FLT Operator at Kühne + Nagel (2006-01 – 2014-12)
- Operated Counterbalance and Reach Forklift Trucks to safely transport materials across controlled industrial environments.
- Verified incoming deliveries against technical documentation and efficiently supplied production lines.
Warehouse Operative at Auchan (2002-01 – 2005-12)
- Unloaded deliveries, verified inventory against shipping documents, and distributed materials to internal departments.
Education
Technical Diploma in Electrical and Electronic Industrial Automation – Secondary Technical School of Electronics