Manufacturing Engineer contractor - Alten
(2023-09)
Contractor supporting multiple manufacturing sites including JLR, SKF, and Airbus operations.
- Supported prototype assembly operations by assisting breakdowns, troubleshooting equipment issues
- Contributed to machine integration activities including setup, calibration, and validation of new equipment
- Developed a thermal-fit insertion process that outperformed the manufacturer's recommended method
- Investigated recurring build failures using structured problem-solving tools and implemented actions
- Performed complex and high-precision assembly tasks unsuitable for standard operator work
- Led a project to improve reliability and automate a packing machine, designing mechanical components, updating control code, and integrating the equipment into the existing production process
- Recognised for strong lean manufacturing knowledge and contributed to factory-wide improvement activities, including 5S implementation and waste-reduction initiatives
- Progressed to leading lean meetings, coordinating improvement tasks, and delegating work to a small team
- Supported the development of the site's digitalisation strategy and trained staff in lean principles and digital-factory concepts
- Created manufacturing documents for new production machinery by interpreting technical manuals
- Updated and maintained Standard Operating Instructions by implementing engineering changes
- Automated large parts of the SOI update workflow using VBA and SAP scripting, significantly reducing manual effort and improving accuracy
Manufacturing Engineer - TE Connectivity
(2022-04 - 2023-07)
- Acted as the primary engineering point-of-contact for resolving unclear processes, equipment issues, design queries, breakdowns, and production challenges
- Implemented manufacturing process improvements and cost-saving projects, including equipment upgrades
- Performed root-cause analysis to resolve safety, efficiency, and non-conformance issues
- Created and approved change requests, updating SOPs, technical specifications, and product routings
- Reduced routing, material, and specification variances across multiple product lines
Manufacturing Process Engineer (Promotion) - Feilo Sylvania
(2021-09 - 2022-04)
- Optimised production lines and supported NPI through sample builds and product integration
- Developed tools including an end-of-line test system that flagged test errors early to prevent delays, a downtime/changeover tracking system, and a job-scheduling tool that improved efficiency
- Analysed production data to identify incorrect BOMs and reduce component usage
- Investigated using RFID chips to manage line feeding and tool management on production lines
Custom Products Engineer - Feilo Sylvania
(2020-11 - 2021-09)
- Managed custom product manufacturing and designed customer-specific components using CAD
- Supported operators with training, technical guidance, and equipment builds
- Built complex custom products and assisted production/quality teams with critical issues
R&D Validation engineer (university work experience) - Perkins Engine Company
(2018-06 - 2019-06)
- Managed engine test cells and prepared engine rebuilds for validation work
- Developed an Arduino-based endurance test system to autonomously run a vehicle test
- Measured key engine characteristics including centre of gravity, inertia, and torsional vibration
- Supported aftertreatment testing, including RF soot detector evaluation and soot/ash loading trials
- Designed prototypes and test equipment using CAD
