Al Ghifari

Dedicated person with an experience in process alumina plant, Injection Molding, manufacturing and precision rotating equipment maintenance and repair. Analytical thinking, logical ability and Responsibility.

PROCESS SAFETY MANAGEMENT SUPERVISOR - PT. Kayong Aluminium Nusantara

(2025-06)

Aluminium Smelting - 380MW x 7

• Setting and develop Health & Safety Management System integrated with Contractor Management System
• Develop relevant emergency response procedures and how they relate to the foreseeable accident scenarios. Including monitoring emergency drills to ensure that adequate awareness of operation emergency procedures exist.
• Application of safety standard, procedure and regulation.
• Investigates accidents by spot inspection and interrogation of parties and/or witnesses involved to determine cause and prevent reoccurrence of same.
• Prepare reports based on inspection, observation and investigation; recommending measures and methods of eliminating unsafe working conditions and procedures.
• Coordinated efforts for ensuring compliance with international & local standards.
• Monitors safety rules and regulations in the working area.
• Teaches and monitors all staff for HSE training and understanding of rules and regulations. Compile and reports all HSE statistics.
• Ensure contractor quality and compliance through use of audits and inspection of contractors/supplier HSE programs and implementation.
• Monitor management of safety in operation and provides feedback to management.
• To lead in contractor safety meetings. Monitor contractor safety performance & provide
• Supports equipment inspections, risk identification/mitigation, and program input.
• Evaluation and improvement of work environment & Manage the HSE MS.
• Developed HSE management system & roll out the system and implementation.
• Monitor & Review JSA, SOP of Contractor and Sub Contractor.
• Leading and manage the HSE team and Contractor HSE department.
• Conducts regular inspection of buildings, facilities, work areas, tools end equipment of the company; observes work methods and procedures of workers to determine unsafe working conditions and practices.
• Monitors proper housekeeping and cleaning of the work area including tools and equipment, vehicles, supplies, etc.
• Carry out HAZOPS SOP development
• Solid knowledge of PSM 14 elements, risk assessment methodologies, and relevant safety standards (OSHA 3132 / 2000)
• Hands-on experience in conducting HAZOP, SIL, SIS, LOPA
• Familiar with fire and explosion (steam explosion) risk assessment, management of change (MOC)
• Understanding the implementation of ISO 14001:2015, ISO 45001:2018, ISO 9001:2015
• Pre-startup Safety Review (PSSR) development
• FMEA (failure mode and effects analysis), PHA (process hazard analysis), FTA (fault tree analysis)

TECHNICAL SUPPORT OPERATION SUPERVISOR - Rotary Kiln Electric Furnace / RKEF - PT. Halmahera Jaya Feronikel

(2023-06 - 2023-12)

Nickel Smelting 45000 kVAx8 (Contract Project)

• Prepare operation manual for starting up process at pre-commisioning, commisioning and commercial production stage by considering safety (Nickel Plant).
• Monitoring Plant construction and control the work safety for operation work and maintenance work.
• Set-up some of material needed to operate new plant, production module, man power planning
• Prepare education for new Foreman & Operators class including safety and technical matters.
• Carry out Preventive and predictive maintenance of repairs to production machines or equipment (LOTO system, Excecusion, Planning, Analyst, Problem Solving, corrective action).
• Supervise the implementation of production and production quality standards in order to meet customer needs.
• Evaluate and monitor processes and process results as well as resources and create action plans for improvement, prevention and improvement of human resources.
• Document Control ( Prepare, Permitting and implementation Standard operation procedure(SOP)/ work Instruction. Prepare and Support ISO 14001 & 45001, SMK3, JSA, HIRADC.
• Trainer (Training Awareness and Operation Area & Equipments)
• Process safety management 14 Element ( Pre start up safety review/PSSR system ; HAZOP System (Parameter/ Standar Equipment monitoring)
• Mechanical integrity (maintenance & safety device); Training High risk potential; failure analyst / accident investigation, etc.)

PRODUCTION & EQUIPMENT CONTROL SUPERVISOR - PT. Indonesia Chemical Alumina (Subsidiary of PT. ANTAM)

(2012-01 - 2023-12)

Following Overseas Technical Scholarship (AOTS) in Japan – Alumina Process (CGA).

• Prepare operation manual for starting up process at pre-commisioning, commisioning and commercial production stage by considering safety (Alumina Plant).
• Monitoring Plant construction and control the work safety for operation work and maintenance Work.
• Set-up some of material needed to operate new plant, such as SAP system. (production module), man power planning, required special tools and materials
• Prepare education for new Supervisor, Foreman & Operators class including safety and technical matters.
• Carry out periodic inspections and maintenance of repairs to production machines or equipment
• Supervise the implementation of production and production quality standards in order to meet customer needs
• Evaluate and monitor processes and process results as well as resources and create action plans for improvement, prevention and improvement of human resources.
• Document Control ( Prepare, Permitting and implementation Standard operation procedure(SOP) / work Instruction, Prepare and Support ISO 9001, 14001 & 45001, SMK3, JSA, HIRADC, CAPA, PICA, LOTO

CORD. PROCESS ENGINEER - PT. Yasunli Abadi Utama Plastik

(2010-01 - 2011-12)

• Supervise all process activities and reporting to Mgr. Process Engineer.
• Preparing paper work for trial current/ new product development new material development. (improvement cost and quality of product).
• Preparing paper work for repair & inspection jobs.
• Ensure and assure the process conforms to the procedure.
• Improve the process method based on standard procedure.
• Verify the document (Control Plant, Vendor Drawing)

Job Assignment at Alumina Refinery - SHOWA DENKO K.K., Yokohama - Japan - Japan

(2012-04 - 2013-10)

Company Business: Alumina Refinery

• Transfer knowledge of alumina refinery technology.
• Management study on alumina business.
• Hands on operate alumina plant.

Diploma 3 - Mechanical Engineering - Institut Sains dan Teknologi Nasional, Jakarta