Babulal Das

Production Head (fabrication, Manufacturing, Assembly, Design Quality, Tipper & Trailer Manufacturing) Quality, Design & Production Manager with 15+ years of experience in tipper, tip trailer, semi low bed, flatbed and heavy fabrication trailer manufacturing. Expert in process planning, welding quality, CNC laser/plasma nesting programming in Omniwin, Sigma Nest, Lantek, Most2D Software, press brake, jig & fixture development, and cost control. Proven ability to lead large shop-floor teams, improve productivity, and deliver defect-free trailers on time.

A results-driven Senior Manager with a passion for building high-quality tip trailers through smart planning, strong leadership, and zero-compromise on safety and quality.

Senior Manager – Production Head (Quality, Design & Production) - HUMMA ESTATE PRIVATE LIMITED - Ganjam, Odisha

(2025-11)

Tipper & Trailer Manufacturing Company

• Led end-to-end production of tipper, tip trailer, semi low bed & flatbed trailers
• Plan daily, weekly & monthly production schedules
• Manage Laser, Plasma, Oxy Cutting, Shearing, Press Brake, Welding, Shot Blast & Paint Booth
• Ensure welding quality as per drawings & standards
• Reduce rework and improve first-time-right quality
• Control manpower, productivity, overtime, BOM, costing & material planning
• Coordinate with Design, Purchase, QA & Dispatch teams
• Maintain safety, 5S & housekeeping on shop floor
• Developed fabrication drawings, jigs & fixtures for accurate assembly
• Implemented welding quality standards and inspection processes
• Trained supervisors, welders & operators

Production / Fabrication Manager - TATA AUTOCOMP SYSTEM LIMITED

(2024-04 - 2025-11)

Heavy Engineering / Tata motors Fabrication Unit

• Planned daily, weekly & monthly production targets
• Supervised laser, plasma, press brake, MIG welding & shot blasting
• Ensured safety, quality & on-time dispatch
• Improved productivity and reduced scrap

Production Engineer – Design & Production - ASL ENTERPRISES LIMITED - Jamshedpur

(2019-01 - 2024-04)

Tipper & Trailer Manufacturing Company

• Led end-to-end production of tipper, tip trailer, semi low bed & flatbed trailers
• Developed fabrication drawings, jigs & fixtures for accurate assembly
• Implemented welding quality standards and inspection processes
• Reduced rework by 30% through process improvement
• Managed CNC plasma/laser cutting, press brake, Paint booth, Shot blast, welding & painting
• Controlled BOM, costing & material planning
• Trained supervisors, welders & operators

Production Supervisor – Design & Nesting programmer - JJCO PRESS METAL PRIVATE LIMITED - Adityapur Jamshedpur

(2013-04 - 2019-01)

JCB BUCKET Manufacturing Company

• Hands-on experience in JCB / Backhoe Loader bucket fabrication, repair & assembly
• Knowledge of heavy-duty bucket design, wear plates, cutting edges & side cutters
• Expertise in MIG / ARC welding for JCB buckets & attachments
• Fabrication of rock bucket, trenching bucket, GP bucket & heavy-duty buckets
• Use of high tensile plates (Hardox / EN / wear-resistant steel)
• Jig & fixture setup for accurate bucket alignment
• Quality inspection for weld strength, dimensional accuracy & durability
• Repair & rebuilding of worn-out buckets (lip, teeth, shank, side plates)
• Production planning for JCB bucket mass manufacturing

Production Supervisor – Nesting and press Shop - JAISHREE ENTERPRISES PRIVATE LIMITED - Rahargora Jamshedpur

(2010-04 - 2013-04)

TATA MOTORS Manufacturing Company. Tata Motors – Chassis Small Parts & Components Experience

• Hands-on experience in manufacturing & assembly of Tata Motors chassis small parts
• Worked on brackets, gussets, clamps, supports, cross-member fittings & mountings
• Knowledge of laser / plasma cutting, press brake bending & welding for chassis parts
• Involved in jig & fixture setup for accurate repeatability
• Ensured dimensional accuracy & fitment quality as per Tata Motors drawings
• Controlled BOM, routing & process planning for chassis components
• Followed Tata Motors quality standards & inspection systems
• Coordinated with QA, production & vendor teams

Diploma - Advanced course in Machinist Trade - INDO GERMAN TOOL ROOM INDORE (2007 - 2010)

B.Tech - Mechanical - DHANESHWAR RATH INSTITUTE OF ENGG. AND MGMT STUDIES, CUTTACK (2014 - 2018)

Intermediate of Science - Science - S.P. COLLAGE DUMKA (2003 - 2005)

Metric - E. G. HIGH SCHOOL MADHUPUR (2002 - 2003)