M. Irulappan A

Experienced Mould Designer specializing in injection mould design for simple and complex components. Proficient in side cores, lifters, hydraulic cylinder mechanisms, angle cam systems, and ejection system design. Strong focus on DFM, manufacturability, precision, and reliable mould performance.

Mould Design Engineer at Kaynes mechatronics pvt Ltd (2024-07 – Present)

• Performed DFM analysis to ensure part manufacturability.
• Identified and resolved design issues for moulding.
• Created complete 3D mould models using CAD software.
• Designed core, cavity, sliders, and lifter systems.
• Developed runner, gate, and cooling layouts.
• Generated electrode models for EDM operations.
• Extracted electrodes based on part complexity.
• Prepared detailed 2D manufacturing drawings.
• Created EDM and Wire EDM (WEDM) drawings with specifications.
• Coordinated with production team to ensure accurate manufacturing.

Mould Design Engineer at Mastercraft (2024-02 – 2024-05)

Worked on 3D mould modelling and 2D concept design. Developed concept layouts, supported complete design development, and implemented design modifications based on manufacturing feasibility and client requirements

Mould Design Trainee at Mastercraft (2023-08 – 2024-01)

Design Trainee – Inplant Training (6 Months)

• Completed 6 months of inplant training with practical exposure to DFM analysis, 3D mould design, and core design concepts.
• Involved in outsource design correction activities, including part modification, feasibility checks, and implementing design changes as per manufacturing requirements.

Machine Operator Trainee at Accura industries (2022-01 – 2022-07)

CNC Machine Operator – Inplant Training (6 Months)

• Completed 6 months of inplant training with hands-on experience in operating CNC Milling, CNC Lathe, and VTL machines.
• Performed basic machine setup, monitored machining operations, read engineering drawings, and conducted dimensional inspection using measuring instruments while following safety and quality standards

Diploma in PDPMD – Cipet, Madurai (2022 – 2024)

Diploma in DPMT – Cipet, Madurai (2020 – 2022)

HSC – Govt Hr Sec school johillpatti, virudhunagar (2019 – 2020)