Muthu Samy
NPD Deputy Manager with 10+ years in New Product Development & Customer Quality
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About
Possessing Ten years of experience in the field of New product development & customer quality department where Planning, Implementation, Development and Administration are involved with multiple parts in die casting & foundry process.
Experience
NPD (Deputy Manager) - Precicraft components India pvt ltd.
(2025-02)
- Responsible for MFR, Process selection, machine selection, special Tool & fixtures.
- Update the status of project Time plan vs actual to customer every day.
- Responsible for outsource supplier selection & process audit.
- Strong knowledge in process improvement, Developing New process to improve process capability, cycle time reduction and cost benefits.
- Understanding customer expectations and needs from a product.
- Create a project plans and scope documents like as PPAP, FMEA, CP, SOP, MSA, SPC.
PROCESS ENGINEER TEAM (ENGINEER) - krishnaveni carbon product pvt ltd.
(2024-01 - 2025-02)
- Responsible for plan, execute and close projects successfully as well as experiences with project management tools.
- Responsible for cross functional team in P.E.T.
- DOE & ECRS methods are used to solve the process orient problem.
- Responsible for Process selection, machine selection, special Tool & fixtures.
- Update the status of project Time plan vs actual to customer every day.
NPD (SENIOR ENGINEER) - MARCUS HI TECH ENGINEERING
(2022-05 - 2023-12)
CUSTOMER: SANDHAR, ZETWERK, PRICOL, DIRAK, AMW, FESTO.
- Responsible for MFR, Tool & Fixture Design.
- Create a project plans and scope documents like as PPAP, FMEA, CP, SOP, MSA, SPC.
- Ensuring good quality products by establishing advanced control measures and tools.
- To support the production supervisor to reduce the rejection parts & developing quality control processes.
- Review all process parameter aspects like planning, manufacturing methods and product parameter specifications.
NPD (ASST ENGINEER) - ROOTS CAST PVT LTD
(2021-04 - 2022-05)
CUSTOMER: BOSCH, TOYOTA, GE OIL & GAS, FAVILY, VOLVO.
- Understanding customer expectations and needs from a product.
- Good interpretation of the Drawing (GD&T) Process knowledge.
- Prepare the new Documents (PPAP, SOP, FIR, IPIC, 8D Corrective action report, Qc Presentation, Cp & Cpk report and Line control plans).
- Responsible for all Quality Management activities in the Machine shop and assembly department including documentation and systems improvement.
- Performed final inspection and testing to ensure items were fit for customer application.
- Ensuring and monitoring the quality of components through product and process audit.
- Painting & plating inspection for standard specification.
PLANT MANAGER - SRI KRISHNA INDUSTRIES
(2017-11 - 2021-03)
CUSTOMER: MARUTI SUZUKI, SACL, AMMARUN FOUNDRY, VALEO.
- Supervising staff and monitoring production standards.
- Understanding customer expectations and needs from a product.
- Prepare the new Documents (PPAP, SOP, FIR, IPIC and 8D Corrective action report, Qc Presentation, Cp & Cpk report and Line control plans).
- Review all product quality aspects like planning, manufacturing methods and process specifications.
- Process & Product audit as per plan ISO Standards at In - house & supplier end.
- Strong knowledge in process improvement, Developing New process to improve process capability, cycle time reduction and cost benefits.
- Ensuring good quality products by establishing advanced control measures and tools.
- Prepare 8D reports to resolve customer complaints by using Qc tools.
LINE INSPECTOR - SAKTHI AUTO COMPONENTS LIMITTED
(2014-11 - 2017-11)
CUSTOMER: MARUTI SUZUKI, FORD, HONDA, ASHOK LEYLAND, VOLVO.
- To maintain all daily records such as IPLC, Tool change record, significant event & etc.
- To check line inspection two hours onces as per control plan.
- Ensuring good quality products by establishing advanced control measures and tools.
- Monitoring of calibration activities including in-house, Customer gauges & instruments.
Education
BE - Mechanical Engineering - Sengunthar engineering college, Tiruchengodu (2011 - 2015)
HSC - J.K.K Rangammal matriculation Higher Secondary School, komarapalayam (2010 - 2011)
SSLC - Government Higher Secondary School, kuppandapalayam (2008 - 2009)
