Nihar Ranjan Prusty

Production Team Leader (OE) with 14 years 04 Months of experience in the production department, specializing in TBR and PCR Building operations. Skilled in team management, production planning, machine troubleshooting, quality control, and safety compliance. Strong in problem-solving, process improvement, and achieving production targets with minimum downtime and defects.

Currently employed with JK Tyre & Industries Ltd. as a Production department (Team Leader). Hands-on experience in maintaining quality standards, reducing defects, and implementing process improvements. Adept at following safety protocols, handling production reports, and ensuring efficient utilization of resources.

Proven ability to work under pressure and deliver consistent production performance. Knowledge of analysing processes, identifying improvement areas & implementing techniques for reducing rejection level, rework and consumption of resources. Gained SAP Knowledge.

Mechanical Engineer Maintenance (Team Leader) - JK Tyre & Industries Ltd.

(2012-11)

• Cross-functional Team leadership a large area, Shift activities, Manpower planning, Team Handling and following Smart work & hard work and System work.
• Production process, Equipment handling and basic troubleshooting, Quality control methods and standards and Industry knowledge (TBR & PCR production in Tyre manufacturing).
• Leadership & team Management, lead & motivate, handling team manpower efficiency, task allocation, training & guiding new employees.
• Problem solving skills, quick decision making during breakdowns, root cause analysis, implement corrective & preventive action (CAPA).
• Planning & Organization skills, production planning & target achievement, CFT meeting regarding improvement, coordinator with Maintenance, quality and Store department.
• Communication skills, clear communication with workers & management, reporting production status, issues and actions plans.
• Safety awareness, knowledge of safety procedures & PPE, ensuring workers follow safety rules, handling emergency situations.
• Quality focus, understanding quality standards, monitoring defects & reducing rejection, ensuring product consistency and maintaining high target achievement.
• Making the process Improvement jobs through Kaizens and Projects.
• Improving the Production process through TOTAL PRODUCTIVE MAINTENANCE (TPM Activities).
• Conducting Preventive Maintenance (PM) & Lubrication Maintenance (PM) & Machine Tolerance Correction (MTC).
• Reducing the Breakdown Percentage through Abnormality management.
• Execution of Day to Day Planning Job of machine shop as per planning department.
• Performing Root-Cause Analysis of defects while developing & improving the processing by taking Corrective Actions to prevent any reoccurrences and defective issues.
• Preparing Maintenance Schedules, Inventory Plan and performance parameters monitoring and thereby imparting Corrective actions to the maintenance team.
• Planning the Manpower and Solving the Issues with the help of inputs both ways through proper coordination.
• Planning and effecting preventive maintenance schedules of various machineries and instruments to increase machine up time and equipment reliability.
• Planning and procuring material and spares for smooth operations of the plant.
• Following SOP & Reducing Cost with Workshop developing & Vendors Developments & Tool Room Management.

Production Associate Trainee - CEAT TYRES LTD - Halol, Gujarat

(2011-12 - 2012-10)

• Production process, Equipment handling and basic troubleshooting, Quality control methods and standards and Industry knowledge (TBR & PCR production in Tyre manufacturing).
• Leadership & team Management, lead & motivate, handling team manpower efficiency, task allocation, training & guiding new employees.
• Execution of Day to Day Planning Job of machine shop as per planning department.
• Preparing Maintenance Schedules, Inventory Plan and performance parameters monitoring and thereby imparting Corrective actions to the maintenance team.
• Planning the Manpower and Solving the Issues with the help of inputs both ways through proper coordination.
• Planning and procuring material and spares for smooth operations of the plant.
• Following SOP & Reducing Cost with Workshop developing & Vendors Developments & Tool Room Management.

Diploma - Electronics & Telecommunication Engineering - Dhaneshwar Rath Institute of Engineering & Management Studies (DRIEMS) (2011)

H.S.E High School - Kabatabandha High School (2005)