
Srihari S
Senior Executive - TBR Technology - Extrusion at Apollo Tyres
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About
Certified employee in an organization, in which work under TBR Technology Department to ensure all the process quality to satisfy the customer needs. Seeking to the next career with respected organizations dedicated to world class quality. Whereas I'll be keep enhancing my experience through continuous learning and teamwork.
Experience
SENIOR EXECUTIVE - TBR TECHNOLOGY -EXTRUSION at Apollo Tyres (2020-01 – Present)
- Initiated, validated, and controlled process changes to enhance efficiency and quality.
- Effectively implemented and enforced change control policies. Industrialization of new products with the coordination of the R&D and manufacturing teams. Periodically review and update the PFMEA and control plan.
- Periodically review and update PFMEA and control plan. Led a team focused on improving process and product performance, identifying key areas for enhancement.
- Conduct SPC study and monitor effectiveness of process capabality results.
- Provided guidance to teams in improving the daily performance of individual areas, implemented, and maintained a streamlined process for new machines, with ongoing validation and periodic revalidation.
- Took corrective measures in response to internal and external customer complaints.
- Reduced cured tyre defects and scraps Demonstrated strong leadership skills in guiding troubleshooting efforts, optimizing processes, and improving product quality.
- Facilitated the training of manufacturing team members on technical aspects and product quality.
- Modified pin configuration, processing temperatures, and trimming knife alteration to enhance process proofing of higher width and gauge shoulder cushion gum in SCE.
- Reduced Tread Splice open defect from 0.68% to 0.17% Implementation of Multidisc serration for sidewall to reduce sidewall blow from 0.04 % to 0.01 %.
- Conversion of SRRD extrusion mode to pressure head extrusion mode to eliminate cured tire scrap due to edge flash.
- TCU settings were modified to improve homogenization by increasing the shear rate of the compound in the plasticizing and extrusion zones to eliminate cold patches and surface roughness.
- Tread weight compliance improvement from 90% to 94% with reduced weight tolerance of 1% in 10.00 R20 LD size in HCE.
- Tread Profile compliances improved from 72% to 94 % with 50% of reduced tolerance.
- Increased efficiency and productivity of LTR SW Extruder setup by modifying the design of the sidewall preformer, allowing for easy integration with PCR head opening. As a result, setup time was improved substantially, decreasing from 50 minutes to just 30 minutes
EXCUTIVE (PROCESS TECHNOLOGY) at Apollo tyres (2017-03 – 2020-01)
- Testing and releasing of raw materials and in process materials
- Calibrating and maintenance of various machines and equipment
- Monitoring process control activities
- Discuss about non-conforming materials and problem solving
- Providing guidance to the co-team members in resolving process related issues and queries
- Handling the team in the absence of team leaders with 100% quality
- Creation of SOP and one point lessons.
TRAINEE at Timken India Manufacturing Pvt Ltd (2015-11 – 2016-10)
- Maintenance of PLC Controlled Grinding Machine
- Grinding machine Qualification in terms of Wheel Head Qualification, Dresser Qualification and Work Head & Wheel Head center height alignment
- Maintenance of Hydraulic Presses and Mechanical Presses up to 100T Capacity
- Carrying out Shutdown Maintenance of Endo generator involving dismantling of retort, Changing Catalyst and seasoning
- Maintenance of Assembly Machines, Heat Treatment Furnaces and supporting equipment's, Conveyor systems
- Preventive, Predictive & Breakdown maintenance of conveyors
- Basic Knowledge in Hydraulics and Pneumatics Circuits.
Education
Post Diploma in Rubber Technology – Indian Rubber Institute (2024-05)
BE in MECHNICAL ENGINEERING – Sathiyabama Institute of Science And Technology (2022-01)
DIPLOMA in MECHNICAL ENGINEERING – Thiagarajar Polytechnic College (2015-01)
