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Nishant Aryamane

Nishant Aryamane

Assistant Manager - Operations | Process Optimization | Safety Compliance | Continuous Improvement

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NashikMember since July 14, 2026
Lean Six SigmaRCAFMEAHIRA
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Lean Six SigmaRCAFMEAHIRA

About

To contribute to the operational excellence of an oil & gas lubricant plant by leveraging my technical background, process optimization skills, and knowledge of industry best practices. Seeking the role of Assistant Manager - Operations to drive production efficiency, ensure HSE compliance, and support continuous improvement through Lean and Six Sigma methodologies

Experience

Assistant Manager - TotalEnergies - Mahape, Navi Mumbai

(2025-04)

  • Improved Overall Equipment Effectiveness (OEE) of filling lines from 56% to 70% by applying Lean Six Sigma DMAIC methodology, while minimizing downtime to ensure continuous and efficient operations.
  • Ensured 98% volume delivery with 100% adherence to safety integrity and quality standards, achieving 95% OTIF performance.
  • Maintained stock-take variance within 0.3%, well below standard limits, by exercising strict PID controls in SAP (ERP) and driving yield improvement through effective blending and filling process management.
  • Awarded for exemplary safety initiatives including HIRA (Hazard Identification & Risk Assessment), CTA (Critical Task Analysis), AIE (Aspect Impact Environment), PTW (Permit to Work), RCA (Root Cause Analysis), and leading motivation drives to strengthen workplace safety culture.
  • Recognized for outstanding shift operation management by delivering the highest production volume in a single shift, achieving maximum manpower productivity and zero rejection, while leading a team of executives and unionized workmen.
  • Implemented & Monitored 100% LTS Long-term settlement targeted norms within 3 weeks of the settlement applicability with clear and consie communication.

Operation Executive - TotalEnergies - Mahape, Navi Mumbai

(2013-05 - 2025-03)

  • Achieved 95% compliance in blending and filling line production by overseeing daily shop floor manufacturing operations under shift leadership
  • Achieved 90% adherence in Plan (scheduled) vs. Actual execution by managing production planning and control processes
  • Appreciated for driving a 10% improvement in Overall Equipment Effectiveness (OEE) on the filling line by leading a cross-functional project that developed Kaizen, FMEA, control plans, and new Work Instructions & Standard Operating Procedures (SOPs)
  • Received award for achieving a 15% increase in small pack line production by leading a debottlenecking project involving unscrambler, labelled, and ink-jet printing machines for MRP & Batch details

Operation Engineer - Owens corning India pvt. Ltd - Mahape, Navi Mumbai

(2011-10 - 2013-04)

Junior Technical Associate - Sandoz Pvt Ltd - Turbhe Unit, Navi Mumbai

(2010-08 - 2011-10)

Education

Diploma in Chemical Engineering - Chemical Engineering - Maharashtra State Board Technical Education

Advance Diploma in Safety - Safety - Maharashtra State Board Technical Education

Skills

Assistant Manager - OperationsProcess OptimizationSafety ComplianceContinuous Improvement

Reviews

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