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Suresh Methku

Suresh Methku

Senior Ceramic Technical Expert and Operations Leader

Talent
SanandMember since April 28, 2026
Ceramic Body & Glaze Development (GVT, Floor, Wall)End-to-End Plant Operations & Manufacturing ExcellenceCost Reduction, Yield Improvement & Defect EliminationQuality Assurance, SOP DevelopmentTechnical Marketing, Pre-Sales & Customer SupportProduction Planning & ERP-Based ReportingTechnical marketing and pre-sales supportProduct costing and pricing assistanceSales and marketing coordinationCustomer complaint analysis and resolutionMarket feedback analysis and product improvement
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Ceramic Body & Glaze Development (GVT, Floor, Wall)End-to-End Plant Operations & Manufacturing ExcellenceCost Reduction, Yield Improvement & Defect EliminationQuality Assurance, SOP DevelopmentTechnical Marketing, Pre-Sales & Customer Support

About

Senior Ceramic Technical Expert and Operations leader with 25+ years of experience across ceramic tiles, frits, glazes, and compound manufacturing. Strong expertise in plant operations, quality systems, R&D, process optimization, cost reduction, and technical marketing. MBA-Qualified professional with proven success in scaling operations, reducing defects and waste, supporting export markets, and leading cross-cultural teams.

Well-positioned for Plant Head, Technical Head or Technical Leadership roles.

Experience

Senior Manager–Technical & R&D - Vishwa Glass & Ceramics Pvt. Ltd.

(2017-03)

Lead technical support, R&D, and product customization for domestic and international customers.

  • Develop and optimize glaze formulations for GVT, floor, and wall tiles based on market requirements.
  • Execute batch formulation, raw material evaluation, and industrial-scale trials to improve quality and consistency.
  • Support sales teams through pre-sales technical discussions, product selection, and customer conversions.
  • Trouble shoot customer complaints using root cause analysis and corrective action systems.
  • Support export market expansion by coordinating with distributors and overseas clients.

Manager – GP & NPD - Pavit Ceramics Pvt. Ltd.

(2014-06 - 2017-03)

Headed glaze preparation and new product development for multiple tile categories.

  • Standardized ceramic bodies and glazes to improve consistency and reduce production variation.
  • Coordinated with QA, R&D, and procurement for trials, approvals, and scale-up.
  • Managed pre-dispatch inspections (PDI) including texture, color, durability, and glazing.
  • Implemented ISO documentation systems, SOPs, and structured technical reporting.

Plant Manager - Futura Ceramics Pvt. Ltd.

(2011-02 - 2014-06)

Managed end-to-end plant operations covering raw materials, glaze, forming, firing, and quality control.

  • Improved product quality through frit testing, raw material optimization, and process discipline.
  • Lead root cause analysis, troubleshooting, and mistake-proofing initiatives for glaze defects.
  • Independently handled major customer escalations and technical problem resolution.
  • Developed GVT glaze formulations for granite, wall matt, and engobe applications.

Deputy Manager – GP & NPD - Pavit Ceramics Pvt. Ltd.

(2008-01 - 2011-01)

Executive – Glaze & Production - Asian Tiles Ltd.

(2004-01 - 2008-01)

Supervisor – Glaze & Production - Somany Ceramics Ltd.

(1999-01 - 2004-01)

Education

MBA - Operations & Production Management - NIBM, Chennai

Bachelor's Degree - Ceramic Technology - IIC, Kolkata

Diploma - Ceramic Technology - Gudur, Andhra Pradesh

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