Otoniel Sanchez

Industrial Robotics Engineer, B2-Business English, +18 years of experience in automotive and technology manufacturing environments, specializing in Process Engineering, Project Engineering, automation, industrialization, and continuous improvement. Extensive expertise in assembly processes, new model launches, torque-controlled systems, manufacturing engineering, Lean Manufacturing, Six Sigma, Core Tools, and quality management. Proven track record leading capital projects, optimizing production processes, deploying advanced assembly technologies, and driving operational excellence across cross-functional organizations.

Strong background coordinating manufacturing, quality, maintenance, safety, and supplier teams to improve productivity, quality, and equipment performance while ensuring compliance with automotive standards. Recognized for successfully delivering complex industrial projects on time and within budget, resolving critical manufacturing issues, and implementing sustainable improvements that increase efficiency, reliability, and customer satisfaction.

Process Engineer at Nissan Mexicana (NMEX) (2020-11 – 2026-03)

• Lead process optimization initiatives through Lean Manufacturing, Kaizen, Six Sigma, and Core Tools methodologies to improve productivity, quality, and operational efficiency.
• Manage acquisition, validation, installation, and commissioning of torque-controlled assembly tools including Atlas Copco, Desoutter, Estic, and Ingersoll Rand systems.
• Administer and optimize Tool Network systems for critical fastening traceability and process control.
• Coordinate cross-functional root cause investigations involving Production, Quality, Maintenance, and EHS teams to eliminate recurring manufacturing issues.
• Execute process audits, manufacturing assessments, and compliance reviews to ensure adherence to customer and automotive quality requirements.
• Develop, update, and standardize manufacturing documentation including Global Operation Sheets (GOS) and Process Control Charts (PCC).
• Drive corrective and preventive action implementation to improve First Time Quality and reduce process variation.
• Analyze manufacturing KPIs to identify productivity, scrap, downtime, and quality improvement opportunities.
• Lead process capacity studies and manufacturing readiness assessments for production optimization.
• Support digital manufacturing and Industry 4.0 initiatives through process data analysis and equipment connectivity strategies.

Project Engineer (2011-06 – 2020-11)

• Lead capital investment projects for installation of equipment, tooling, and assembly systems supporting new vehicle launches.
• Manage project scope, budget, timelines, deliverables, and risk mitigation strategies to ensure milestone achievement.
• Coordinate design, procurement, manufacturing, installation, and commissioning phases with internal and external stakeholders.
• Oversee contractors and suppliers throughout project execution, ensuring compliance with technical and safety requirements.
• Develop and maintain project documentation, schedules, status reports, and implementation plans.
• Support manufacturing readiness activities to guarantee successful production launches.
• Coordinate multidisciplinary teams across Engineering, Production, Quality, Maintenance, and Purchasing functions.
• Monitor project performance and implement corrective actions to ensure on-time and on-budget completion.
• Lead industrialization activities for new product introductions and production line modifications.
• Perform project feasibility and ROI evaluations to support capital expenditure decisions.
• Develop long-term manufacturing infrastructure plans aligned with business growth objectives.

Service Engineer at Ericsson (2010-03 – 2011-06)

• Perform remote integration and software upgrades of cellular radio base stations across U.S. telecommunications networks.
• Support network optimization activities to improve system reliability and operational performance.
• Troubleshoot complex technical issues in collaboration with field service engineers.
• Analyze network incidents and provide timely corrective solutions to minimize service interruptions.
• Deliver technical reports and operational performance updates to management and customers.
• Train and onboard new engineers on troubleshooting methodologies and operational procedures.
• Coordinate technical support activities with multidisciplinary and geographically dispersed teams.
• Monitor network performance indicators to proactively identify service risks and improvement opportunities.
• Support change management processes for telecommunications infrastructure deployments.
• Drive knowledge transfer initiatives to strengthen technical capabilities across engineering teams.

Sourcing Intern at Vitro Automotive (2008-04 – 2009-07)

• Support sourcing activities for automotive components and manufacturing materials.
• Develop and evaluate domestic and international supplier alternatives to optimize cost and supply performance.
• Request, analyze, and compare supplier quotations to support purchasing decisions.
• Coordinate supplier documentation including PPAP, PSW, IMDS, certifications, and technical records.
• Support supplier qualification and compliance activities according to automotive industry standards.
• Participate in TS16949 audit preparation and documentation reviews.
• Monitor supplier performance and follow up on action plans and technical requirements.
• Assist in cross-functional communication between suppliers, engineering, quality, and purchasing teams.
• Conduct supplier benchmarking analyses to identify cost reduction and sourcing opportunities.
• Support supply chain risk assessments and supplier continuity planning initiatives.
• Analyze supplier KPIs to improve delivery, quality, and overall procurement performance.

Industrial Robotics Engineering in Industrial Robotics Engineering – Instituto Politécnico Nacional (IPN) – ESIME Azcapotzalco (2001 – 2007)