
David Sprinkle
Process Operator
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About
To obtain a Process Operator position where I can leverage more than 16 years of refinery and power generation operations experience to support the safe, reliable, and efficient operation of LNG facilities. Bringing extensive experience in utility systems, equipment startups and shutdowns, process troubleshooting, DCS operations, permit-to-work processes, and Process Safety Management (PSM), along with a strong commitment to operational excellence, teamwork, and continuous improvement.
Experience
Process Operator at Motiva Enterprises (2012-12 – Present)
- Operate and monitor utility systems supporting refinery operations, including steam generation, compressed air, water treatment, condensate systems, and electrical power generation.
- Monitor operating conditions from the field and control systems to ensure safe, reliable, and efficient plant operation.
- Perform equipment startups, shutdowns, load changes, and routine operational adjustments while following established operating procedures.
- Conduct routine operator rounds inspecting pumps, boilers, turbines, compressors, heat exchangers, valves, and other process equipment.
- Perform water, condensate, and oil sampling to verify equipment reliability and process quality.
- Execute valve lineups and system isolations supporting maintenance and operational activities.
- Issue and manage work permits while ensuring compliance with Process Safety Management (PSM), Lockout/Tagout (LOTO), confined space, and hot work requirements.
- Troubleshoot abnormal operating conditions and coordinate with maintenance and engineering personnel to restore equipment reliability.
- Served as Supervisor during multiple boiler and generator outage overhauls, coordinating contractor activities while maintaining safe execution.
- Train and mentor newer operators and currently preparing for Lead Operator responsibilities.
Process Operator at Formosa Plastics (2010-04 – 2012-11)
- Participated in pre-commissioning, commissioning, and startup of two circulating fluidized bed (CFB) power generation units.
- Operated Distributed Control System (DCS) to manage unloading of petroleum coke and limestone from ships and trucks using reclaimers, conveyors, and pulverizers supplying the boilers.
- Monitored plant equipment and operating conditions to support safe and reliable power generation.
- Performed equipment inspections, troubleshooting, preventive maintenance support, and operational testing.
- Collected process samples and conducted routine analysis to verify system performance.
- Prepared work permits and verified equipment isolation before maintenance activities.
- Worked closely with maintenance and engineering personnel to improve plant reliability and operational efficiency.
Carpenter Helper at Austin Industrial (2009-12 – 2010-04)
- Assisted with refinery construction projects including excavation, concrete form construction, rebar installation, and foundation placement while maintaining refinery safety standards.
Diesel Mechanic Helper at Eagle Support Services (2009-03 – 2010-04)
- Assisted diesel mechanics with inspection, maintenance, and repair of military vehicles supporting cargo unloading operations at port facilities.
Laborer / Helper at Mason Construction Ltd. (2007-01 – 2009-12)
- Managed laydown yard inventory and coordinated material movement.
- Assisted with excavation, rebar installation, concrete forming, and foundation work for refinery infrastructure projects.
- Supported truck escort operations while maintaining safe work practices.
Pilot Plant Operator at Agrifos (2009-05 – 2009-10)
- Operated pilot plant systems evaluating raw materials for phosphoric acid production.
- Conducted laboratory analysis including sulfate, turbidity, and specific gravity testing.
- Recorded operating data and supported process optimization efforts.
Laborer at Bomac Ltd. (2008-05 – 2008-07)
- Assisted with excavation, form building, rebar installation, and concrete placement on industrial construction projects.
Education
Associate of Applied Science in Process Technology – Lamar Institute of Technology
High School Diploma – Monsignor Kelly Catholic High School