Ignacio Cosme

Inspected, disassembled, cleaned, repaired, assembled, and tested pressure relief valves in accordance with manufacturer specifications and industry standards. Diagnosed valve failures and performed corrective repairs, including replacement of worn or damaged internal components. Calibrated and set pressure relief valves using certified test equipment to ensure accurate set pressure and proper operation.

Pressure Relief Valve Technician II - I.C.S General Contractors

• Inspected, disassembled, cleaned, repaired, assembled, and tested pressure relief valves in accordance with manufacturer specifications and industry standards.
• Diagnosed valve failures and performed corrective repairs, including replacement of worn or damaged internal components.
• Calibrated and set pressure relief valves using certified test equipment to ensure accurate set pressure and proper operation.
• Performed seat leakage and functional testing to verify valve performance and compliance with quality standards.
• Read and interpret engineering drawings, technical manuals, and repair procedures to complete maintenance and repairs.
• Maintained detailed inspection, repair, and testing documentation in accordance with quality assurance requirements.
• Ensured compliance with safety procedures, ASME, API, and customer specifications while performing repairs and testing.
• Operated pressure testing equipment, torque wrenches, micrometers, calipers, dial indicators, and other precision measuring instruments.
• Assisted in training and mentoring entry-level technicians while maintaining high standards of workmanship.
• Worked efficiently in both shop and field environments, refinery, petrochemical, and industrial maintenance operations.

Pressure Relief Valve Technician - Setpoint Integrated Solutions

• Diagnosed, repaired, maintained, and performance-tested pressure relief valves to ensure safe and reliable operation.

Automation Valve Technician - Setpoint Integrated Solutions

• Assembled, maintained, and tested automated valve systems using electric, hydraulic, and pneumatic actuators.
• Worked with major actuator manufacturers including Biffi, Rotork (electric and hydraulic), Limitorque, Bettis, Bettis EMF, Dresser RCS Electric, Flowserve Automax, and AUMA.

Maintenance Planner Fixed Equipment - Zachry (BASF Freeport) - Freeport, TX

(2019-08 - 2021-10)

• Identify job task in work center backlog (SAP)
• Locate jobs from notification entered by BASF
• Utilize P&ID's, ISOs, and PSI (Pipe Service Index)
• Communicate directly with BASF engineering and management to execute job planning
• Additional communication with BASF through WebEx, MicrosoftTeams, Outlook
• Use Excel spreadsheets for tracking and log
• Get estimates and quotes prior to planning and scheduling work
• Create PRs for material ordering and services
• Enter job plans in SAP operation overview with hours, craft, and longtext for execution
• Create work packets for scheduled maintenance work and outages
• Create yearly PM's
• Schedule out of service work for PSV's, Drums, Towers and Exchangers
• File and document out of service reports

Boilermaker - Zachry (BASF Freeport) - Freeport, TX

(2016-11 - 2021-04)

• Utilize P&IDs and ISO Drawings
• Maintenance work on PSVs, exchangers, drums, and towers
• Rigging up equipment and materials for jobs
• Daily work with wrenches, pneumatic air impacts, pneumatic hydro test pump, power tools
• Hydro testing pipe
• Remove and Install tubing and fittings
• Forklift Operator

Automation Technician - Sunbelt Supply Co.

(2013-09 - 2016)

• Assembled manual valves to air torque actuators
• Calibrate PMV switches and test Automated packages using air and meters
• Bend tubing and conduit to full mount switches
• Maintenance actuators change out springs and change out pistons
• Operate forklift to move packages and manual valves