Patrick Johnston
Operations and Lean professional
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About
Operations and Lean professional with 10+ years of experience in production leadership, continuous improvement, data analysis, and employee development. Proven track record of improving operational efficiency, reducing waste, achieving production targets, and leading high-performing teams in regulated manufacturing environments.
Experience
TEG Production Supervisor - Haemonetics - Clinton, PA
(2025-11 - 2026-08)
- Led a 20–28-person production team and achieved 106% of the FY26 production target while maintaining a zero-incident safety record exceeding 1,000 days.
- Consistently achieved monthly production targets through effective scheduling, staffing, and resource management.
- Developed production schedules and optimized staffing levels to meet operational targets and demand.
- Reduced waste by 20% using LEAN principles in a production environment
- Collaborated cross-functionally with engineering, planning, and other departments
Operation Excellence Data Analyst - Abbott Laboratories - Westbrook, Maine
(2024-05 - 2025-09)
- Developed and maintained monthly operational reports using advanced Microsoft Excel functions to analyze performance metrics and support business decisions.
- Created various Excel documents to assist with pulling metrics data and presenting information to stakeholders for concise explanations of best placement for needed resources.
- Created KPI dashboards and data visualizations that translated complex operational data into actionable insights for stakeholders.
- Utilized data visualization tools to effectively communicate business insights.
- Created data models to support decision-making processes.
- Generated ad-hoc reports to evaluate specific business requirements.
- Created dashboards to monitor and track key performance indicators.
- Earned a Green Belt in Lean Six Sigma.
Production Supervisor - Lateral Flow - Abbott Laboratories - Westbrook, Maine
(2020-05 - 2024-05)
- Managed the full employee lifecycle, including recruiting, onboarding, training, performance management, goal setting, and employee development.
- Led a 28-person production team through multiple hiring ramps and periods of increased demand while maintaining productivity and staffing requirements.
Production Manager - Marca Coating Technologies - Gorham, Maine
(2016-05 - 2020-05)
- Established positive and effective communication among unit staff and organization leadership, reducing miscommunications, and missed deadlines.
- Identified and resolved unauthorized, unsafe, or ineffective practices.
- Increased profit by streamlining operations.
- Negotiated contracts with vendors and suppliers to obtain best pricing and terms.
- Led hiring, onboarding and training of new hires to fulfill business requirements.
- Directed initiatives to improve work environment, company culture or overall business strategy.
- Supervised operations staff and kept employees compliant with company policies and procedures.
Shipping and Handling - Sideshow Collectibles - Thousand Oaks, California
(2014-10 - 2016-05)
- Processed, packaged, and prepared customer orders for shipment while maintaining accuracy and product quality standards.
- Handled finished products with care, identifying defects or damage and ensuring items met quality standards prior to shipment.
Environmental Health and Safety Specialist - Texas Instruments - South Portland, Maine
(2010-06 - 2014-10)
- Investigated workplace incidents, identified root causes, and implemented corrective actions to prevent recurrence.
- Conducted safety audits and inspections to identify workplace hazards, compliance gaps, and opportunities for corrective action.
- Developed and implemented safety policies and procedures to strengthen workplace safety and regulatory compliance.

