Md Farhan Hoque Sagar

Mechanical Engineer with 5+ years of experience in computer modeling and simulation (CM&S), finite element analysis (FEA), and structural dynamics, supporting product development in automotive and research environments. Proven ability to perform advanced simulations, structural analysis, and material fatigue evaluation, delivering optimized and validated engineering solutions.

Project Engineer, CAE - Markdom Plastic Product Ltd - Toronto, ON

(2024-07)

• Perform advanced structural and thermal simulations on automotive components using HyperMesh and OptiStruct, supporting product development and design validation.
• Lead simulation planning, boundary condition definition, and result interpretation, improving design performance and reducing iteration cycles.
• Collaborate with design, manufacturing, and tooling teams to optimize component strength, durability, and manufacturability.
• Conduct stress and deformation analysis to support engineering decisions and meet OEM performance requirements.
• Support design validation (DV) and product verification (PV) through simulation-driven insights and testing alignment.
• Generate technical reports and engineering documentation summarizing simulation methodologies and results.
• Manage CAD and simulation data using NX and Teamcenter, ensuring configuration control and traceability.
• Maintain and improve internal CAE processes and simulation databases to enhance efficiency and consistency.

FEA Research Assistant - University of Western Ontario - London, ON

(2021-09 - 2023-12)

• Developed and validated nonlinear finite element models for impact and structural response using LS-DYNA.
• Performed dynamic, structural, and material behavior analysis, correlating simulation results with experimental data.
• Conducted impact, fatigue, and injury biomechanics simulations, improving model accuracy and predictive capability.
• Supported R&D validation testing, including test planning, data reduction, and post-processing analysis.
• Collaborated with multidisciplinary teams (Transport Canada, NRC) to deliver simulation-driven engineering insights.
• Authored technical reports and peer-reviewed publications documenting simulation methodologies and findings.

Graduate Teaching Assistant - University of Western Ontario - London, ON

(2021-09 - 2023-08)

• Delivered instruction in heat transfer and engineering fundamentals, strengthening analytical and problem-solving skills.
• Guided students in experimental analysis and data interpretation, reinforcing engineering principles.
• Maintained and supported laboratory equipment for thermal systems testing and validation.

Master of Engineering Science (MESc) - Mechanical and Materials Engineering - University of Western Ontario (2021-09 - 2023-12)

Master of Engineering (MEng Project Based) - Mechanical and Materials Engineering - University of Western Ontario (2020-09 - 2021-08)

Bachelor of Science (BSc) - Aerospace Engineering - Military Institute of Science and Technology (MIST) (2014-02 - 2018-01)