Manager – PPC, Stores & Warehouse - Nestling Technologies India private limited - Coimbatore
(2024-05)
- Responsible to manage and inspect inward storage and outwards movement of materials (Job work, BOP, Consumables, Customer return).
- Responsible to manage Min. & Maximum Inventory Level of material in store, all type of RM, Bought out parts, consumables items, tooling & maintains spare in store as per requirement of production department.
- Responsible for issues/receive material in stores and ensure proper stacking and issues of material.
- Responsible to suggest best practices such as JIT (JUST IN TIME) for inventory management and identification of material in stores.
- Develop procedures to monitor storage, monitor and review inventory status and ensure adherence to production plan.
- Undertake physical verification of incoming material prepare material storage report and forward to the purchase department.
- Ensure timely receipt and issue of packing material for finished goods.
- Ensure periodic material audits in stores for verification.
- To make MIS Report daily basis plan V/s Actual with analysis.
- Stacking of consumables items, Gas cylinder and lubricants in orderly manner and ensure fire and safety norms and closely work with internal stakeholders and suppliers to maintain the stock.
- Plan, organize, direct, control, monitor and evaluate material management, the daily activities of the warehouse and distribution of high volume of stock
- Plan, organize and direct administrative services such as cleaning, parking, maintenance of the warehouse and safety inspections.
- Maintain standards of safety & security in the work place, adhering to the Government rules and regulations.
- Manage Receipts and dispatch of goods and its computerized documentation.
- Ensuring Customers/ Partners satisfaction by timely delivery and feedback.
- Oversee the maintenance and repair of machinery, tools and equipments.
- Develop & implement new system, best practices, inventory control, demand planning and other optimizations in order to grow the business
- Getting accurate forecasts from all sales channels and fulfill them in time while keeping budgeted inventory holding norms.
Asst. Manager – PPC & Production - Champion plastic India private limited - Hosur
(2023-08 - 2024-04)
- Establishing various implementation strategies for achievement of the production targets.
- Overseeing finalization of technical specifications, monitoring the MRP (work in progress inventory, finished goods inventory); procurement / supply of raw materials, stage inspections, scheduling, progress monitoring, site management and manpower planning.
- Coordinating plant operations, ensuring strategic utilization & deployment of available resources to achieve organizational objectives.
- Planning day-to-day production related activities, production schedules and allocating work for achieving monthly production targets.
- Carrying out the analysis of rejection / reworks, executing the review of the operational data's and identifying the areas where cost is occurring more.
- Undertaken the responsibility of ware house function for providing better support to customers.
- Monitor & Maintain Re-order level (ROL) of all the standard/critical parts with coordination of Stores/purchase department for next 3 days production without internal line stopper.
- Managing logistics functions, negotiating with Transporters/ Shippers for cost effective transport solutions.
- Taking adequate measures to monitor and analyzing the performance of transporters, processing & packaging units pertaining to cost, quality and delivery norms managing warehouse operations.
- Customer Schedule Vs actual and directly contact with customer level.
- Daily - TVSM JIT Call monitoring and adherence.
- Trouble shooting of Blow Molding and Injection Molding issues along with Maintenance department.
- 3-Days Stock monitoring in FG area & 5-Days Stock monitoring in store and follow-up to supplier end also.
Production Manager – Overall Operations – Stitching Unit - GK Innovative Garments - Rajapalayam
(2022-09 - 2023-07)
- Complete operation activities of GK-Innovative Garments
Sr. Executive – In process Quality & Customer Quality - Jayashree polymers Pvt. Ltd - Hosur
(2020-04 - 2022-08)
- Handling customer complaints regarding quality issues.
- Preparation & Presentation of monthly quality data (KPIs) with analysis and action plan.
- Monitoring the internal/external rejection on daily basis.
- Identifying training need of quality personals.
- Monitor & record QA process objective results.
- Plan & Execute the internal audit (QMS) as per plan.
- Plan & execute the Product/Process Audit as per plan.
- Doing Why-Why analysis and prepare the C/M reports for quality issues.
- Monitoring the effectiveness of countermeasures.
- CAPA & 8D submission to customer and Resolving of customer complaints on time.
- Ensure supplier quality by process improvement and periodic audit at vendor end.
- Monitoring Line inspection & conduct process audit stage wise.
- Follow up with vendor for CAPA and its implementation.
- New Product Development & Co-ordination.
- Monitoring daily process quality of products by conducting first, middle, last off & patrol inspection and update in check sheet.
- Monitoring monthly process quality rejection & taking necessary corrective action with CFT by using Pareto chart & cause effect diagram
- Conducting daily rejection meeting with production team for analyzing the daily defects & taking action
- Develop, establish and maintain APQP, FMEA, PPAP & CONTROL PLAN, PCS documentation.
- Reviewing the engineering/design changes & resolving quality related problems associated with design.
- ECN Implementation.
- Conducting MSA & SPC Study & Layout Inspection.
- Monitoring the external/internal lab testing.
- Monitoring the calibration schedule (internal /external).
- Plan & execute KAIZEN activities on the shop floor.
- Supplier's System Audit and CAPA Implementation.
- Documentation as per ISO 9001:2015 and IATF: 2016 Standards.
Executive – PPC & Logistics - Jayashree polymers Pvt. Ltd - Hosur
(2016-04 - 2020-03)
Responsible for a team of 03 staff members & 10 operators in Stores, Logistics and PPC functions
- To ensure functions in stores in alignment with Production / Manufacturing Plan.
- To plan and arrange the persons in stores for inbound/outbound of material Transactions.
- To ensure on time delivery of the material at customers end as well as subcontractors end.
- Managing transporters / carriers for better delivery performance.
- To see stores person verifies the Documents, and follows the transactions as per Laid down Systems and procedures.
- To ensure quality approved material is made available as per Production Plan.
- The personal in stores performs the Quantity Checks, Verifies documents & identifies with Tags, takes receipts against Schedules. Material Issues are made with Data entries in ERP System.
- The Material Handlers/Contractual persons are made available for movement of material & proper storage.
- Daily material shortages communication to purchase department to avoid line stoppages & production loss due to non-availability of materials.
- To monitor & ensure the Finance and Excise documentation are given to Finance department for Mod-vats and Payments.
- To ensure Material Condition & material accountability in Stores.
- To monitor & ensure Disposal of Rejections and Scrap.
- To do Analysis for Excessive / Shortfall, Variance and report to Management for Inventory.
- To Carry out Subcontractor Stock Reconciliation on Timely basis and report inventories.
- Checking and Reporting of Nonmoving, slow moving and Obsolescence Materials lying at WIP and Store location on periodic time interval basis to avoid unnecessary inventory.
- To identify Training needs and arrange/provide training for effective performance and Skills improvement.
- To Ensure Inventory reports and Legal requirements for Excise/Taxes and System are complied.
- To ensure Monthly Planning for the various workstations in line with the sales plan.
- Monthly material planning for Raw Material, bought out, Outsource & Sub contracting.
- Prepare daily, weekly & monthly production plan. Review daily plan Vs actual & analysis of gap & take commitment from respective department on corrective action.
- Ensuring 100 % Customer Schedule compliance against sales plan.
Executive - Lab - Jayashree polymers Pvt. Ltd - Hosur
(2013-03 - 2016-03)
- Responsible for all incoming parts inspection and sample approval.
- To prepare daily / Monthly rejection reports for incoming parts.
- Problem communicating to vendor and corrective action verifying.
- Capture supplier quality data compile and keeping properly.
- Process audit at supplier end.
- Patrol inspection at in-house machine floor.
- Internal and external customer complaint handling.
- Preparation of Quality plan, control charts, & Process capability reports.
- Problem solving by using 7QC Tools.
- Maintained Quality related documents like FIR report, rejection & rework details etc.
- Create awareness to the production operators for Self quality empowerment
- Involved in new product development as a CFT member with inputs on Fool Proofing, Processing, etc.,
- Periodic reviewing of FMEA & PPAP
- Active participation of 5'S Implementation.
- Gauge preplanning to reduce inspection lead time.
- Implement Poka yoke, Kaizen for reduce the defect in the shop floor.
- Conduct internal audits as per ISO/TS 16949 quality system requirement
- Follow up supplier in case of any design change/ Engineering change
- Supplier performance Evaluation and rating
- Prepare supplier rating based on their Rejection PPM, Delivery performance
- Calibration of instruments (internal & Third party)
- Maintaining on time calibration of in process Equipment's & Measuring Instruments as per defined in plan
Diploma - Trainee - Sundaram Auto Components (Rubber Division) - Hosur
(2010-08 - 2013-03)
Function: Quality Control – Incoming Inspection
- Incoming raw material testing.
- Checking of quality of the incoming of the parts & ensuring compliance with statutory quality, environment, health, safety standards & all Toyota standards.
- Preparation of Inspection report & communicate the same to concerned buyers & suppliers
- Managed in-process line inspection of product visual checking to find out physical discrepancy (viz. flashes, moisture content, Ash content, blow holes, etc..)
- Ensured dimension verification as like thickness, neck finish, Go No-Go Gauge & documentation as per TS
- Managed measuring/testing equipments are calibrated and controlled as per the specified frequency and requirements.
- Performed short/long-term tests on the product items to verify the properties & compliance to performance.
- Raise supplier flash report, scrap note, Clear the GRN on daily basis with out any pending & Vendor audit
- Documented and maintained inspection/testing results as per the TS-16949:2009 requirements
- Conduct process capability study – Achieve Cp & Cpk more than 1.5
Welding & Lathe Operator - Sri Jeya Jothi Spinning Mills Ltd. - Rajapalayam
(2002-01 - 2006-03)
