
Rogelio Teja Espinosa
Senior Operations Manager | Plant Manager | Manufacturing | P&L | People Leadership | Continuous Improvement
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Sobre mí
Operations leader with 13+ years building, scaling and turning around high-volume, fast-paced operations with full P&L accountability. Proven record leading large, multi-shift teams (90+ direct workforce, 300+ trained, multi-site coordination) to deliver against safety, quality, productivity and customer-experience targets. Strong people leader who develops front-line and mid-level managers, drives operational excellence via Lean Six Sigma, and partners with HR, Finance, Engineering, Safety and IT to execute strategic plans on 3-, 6- and 12-month horizons, including peak demand.
Fluent in English (C1), available to work flexible schedules including nights, weekends and holidays.
Experiencia
Plant Manager (Senior Operations Manager) - TW Mexico - Celaya Plant
(2024-01)
Full P&L accountability (USD $5M) for a multi-shift automotive operation with 90+ direct employees and a layered leadership team. Set the operational strategy, owned the budget and drove turnaround on service, cost and customer experience.
- Customer experience: Increased OTIF (on-time, in-full) service level from 67% to 93% and cut customer complaints by 70%.
- Productivity: Raised OEE from 72% to 89% on automated lines through standard work, coaching and process redesign.
- Cost & budget: Delivered USD $1.2M in structural cost savings and a 36% reduction in obsolete inventory (working-capital release).
- Growth: Drove +USD $1.5M in revenue growth through capacity stabilization and improved fulfillment reliability.
- People leadership: Built a layered management structure (Operations / Area leads), set clear goals and KPIs, ran weekly performance reviews and mentored leaders for promotion.
- Strategic planning: Owned 3 / 6 / 12-month labor, capacity and demand plans; led greenfield layout, ramp-up and stabilization.
- Cross-functional: Partnered with HR, Finance, Maintenance Engineering, Safety and IT to secure resources and execute initiatives.
Senior Process Engineer & MRP Leader - Continental
(2021-01 - 2023-12)
Led process optimization, productivity and cost control across a high-volume operation with 24/7 production flow.
- Cost: USD $1.15M annual cost reduction through process redesign and material-consumption optimization.
- Quality / productivity: 65% scrap reduction and double-digit efficiency gains using Lean Six Sigma.
- Systems: Strengthened MRP planning and SAP MM integration; standardized data flow to drive forecast accuracy.
- People: Coached process engineers and shift leads; ran daily tier meetings and root-cause problem solving.
MRP Planning Coordinator (LATAM) - Capgemini / Unilever
(2020-01 - 2021-12)
Regional materials and capacity planner aligning demand, supply and execution across multiple plants and 117 suppliers.
- Managed 3,700+ SKUs across LATAM with peak-season forecasting and replenishment planning.
- Led MRP transformation and SAP MM implementation; standardized planning processes across sites.
- Improved data reliability, forecast accuracy and on-time supply to plants.
Senior Program Manager - Daimler – COMPAS
(2016-01 - 2020-12)
Owned execution and industrialization of automotive programs in highly automated, multi-shift environments, from engineering through Start of Production.
- Savings: USD $2.4M cumulative cost savings across the program portfolio.
- Performance: OEE up to 91% with 98% line automation; capacity scaled to 41 JPH.
- Launches: Led V177, X247 and 48V launches with multi-plant ramp-up and international (Germany) coordination.
- People: Trained and stabilized teams of 300+ employees; built shift-leader bench strength.
Educación
MBA - Productive & Quality Processes - TecMilenio (2020-01 - 2020-12) Monterrey, MX
B.S. - Mechatronics Engineering - Universidad del Valle de México (2015-01 - 2015-12) Aguascalientes, MX

