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Samuel Brent

Samuel Brent

Director of Operations

Talent
BirminghamMember since September 22, 2026
Lean Six Sigma Green BeltTurn-AroundLeadership DevelopmentLeadership ConsultantCross Functional TeamingControllershipCoaching and MentoringStrategic PlanningCustomer FacingTeams With Executive LeadersTotal Productive Maintenance (TPM)Process SimplificationQualityStandard Operating Procedures (SOP) DevelopmentBenchmarkingSMED (Single-Minute Exchange of Die)Process ImprovementSituational LeadershipTactical ImplementationStart-UpOperational AnalysisFacilitation SkillsRoot Cause AnalysisOEE OptimizationFinancial AnalysisSupplier ManagementNegotiating Skills
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Lean Six Sigma Green BeltTurn-AroundLeadership DevelopmentLeadership ConsultantCross Functional Teaming

About

Accomplished operations executive with a proven record of driving productivity, cost reduction, and process excellence. Led teams to achieve up to $11.2 million in incremental volume, 84% reduction in overtime, and $40 million inventory savings. Expert in Lean, TPM, and continuous improvement, consistently delivering measurable results in manufacturing and supply chain environments.

Experience

Director of Operations - Brent Operational Excellence

(2017-01)

  • Increased tech productivity from 28% to 89% by implementing process improvements and targeted training, driving operational efficiency.
  • Reduced overtime from 23% to 5%, saving $2.15 million by optimizing labor allocation and streamlining workflows.
  • Generated $11.2 million in incremental volume by launching new initiatives and leveraging data-driven decision-making.
  • Improved OEE from 56% to 79% by standardizing procedures and enhancing equipment reliability.
  • Reduced raw material costs by $500,000 through BOM adherence and strategic sourcing.
  • Increased throughput by 30.9% by optimizing standard labor hours and tracking key performance indicators.
  • Fostered team accountability and ownership for results by conducting daily meetings and Gemba walks, enabling immediate and objective feedback.

Director of Excellence - Astro Pak - Lumberton, NJ

(2014-01 - 2017-03)

  • Increased equipment availability from 42% to 95% by implementing TPM strategies and preventive maintenance.
  • Reduced downtime by 32% through the implementation of 33 countermeasures, improving operational reliability.
  • Improved customer satisfaction by 27% by addressing root causes of service issues and enhancing response times.
  • Lowered costs by 14% by negotiating purchasing agreements and optimizing supplier relationships.

Director Engineering & Continuous Improvement - PSC Environmental - Lumberton, NJ

(2012-02 - 2013-12)

  • Increased throughput by 19% by implementing one-piece flow in production processes.
  • Reduced inventories and minimized potential EPA violations by streamlining material handling and compliance procedures.
  • Eliminated non-value-added activities in receiving and scheduling, improving process efficiency.
  • Reduced contract cycle time by 38 business days by redesigning workflows and removing bottlenecks.

Vice President Operations and Controller - Distributor Products - Lumberton, NJ

(2006-02 - 2009-12)

  • Increased printer uptime by 21%, generating $450,000 in value, by implementing SMED techniques for folding carton and label plant turnaround.
  • Collected $498,000 previously written off as bad debt by improving accounts receivable processes.
  • Negotiated settlements with suppliers and controlled overtime, resulting in reduced costs and improved cash flow.
  • Sold excess inventories to optimize working capital and reduce storage expenses.

Performance Project Manager - RLG International - Lumberton, NJ

(1998-08 - 2006-01)

  • Reduced defects by $3.7 million on Boeing V-22 and Apache Longbow projects by implementing corrective actions and quality controls.
  • Slashed inventory by $40 million through supply chain optimization and lean inventory management.
  • Eliminated 200 underperforming suppliers, cutting engineering qualification costs by $600,000 and improving supplier quality.
  • Developed and installed 31 SOX-compliant SOPs in 24 Coke-Cola Enterprises distribution centers, ensuring regulatory compliance.
  • Reduced off-day shipments and improved on-time delivery by optimizing logistics and distribution processes.

Education

MBA - Leadership - UNIVERSITY OF MEMPHIS

Bachelor of Science - Accounting - UNIVERSITY OF ALABAMA

Skills

Director of Operations

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